ar2610w0023a

Remove/install transmission upwards

ประเภท ar · หัวข้อ 26.10 · เวอร์ชัน 0302 · 2016-08-26

ใช้กับ: Transmission 715.5 in model 374.6, 375.4, 940, 942, 943, 944, 958.4

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ตำแหน่ง

กลุ่มฟังก์ชัน 2 Chassis › 26 Manual transmission › 26.10 Complete transmission — ซีรีส์ 374 (รุ่น 6**) · ซีรีส์ 375 (รุ่น 4**) · ซีรีส์ 940 · ซีรีส์ 942 · ซีรีส์ 943 · ซีรีส์ 944 · ซีรีส์ 958 (รุ่น 4**)

EinPAS 17 Drivetrain/axle › 17.20 Transmission › 17.20.80 Transmission, complete — ซีรีส์ 374 (รุ่น 6**) · ซีรีส์ 375 (รุ่น 4**) · ซีรีส์ 940 · ซีรีส์ 942 · ซีรีส์ 943 · ซีรีส์ 944 · ซีรีส์ 958 (รุ่น 4**)

ใช้กับเครื่องยนต์/เกียร์ด้วย: 715 5**

AR26.10-W-0023A

Remove/install transmission upwards

13.07.2016

Transmission

715.5 in model 374.6, 375.4, 940, 942, 943, 944, 958.4

Remove/install transmission upwards

W26.10-1010-09

1

Bracket

3

Coolant lines

5

Electrical connector

2

Compressor line

4

Drain screw

7

Connection hoses

Remove/install transmission upwards

W26.10-1011-09

6

Propeller shaft

10

Clutch booster

13

Release lever

8

Battery wiring harness

11

Electrical center connectors

22

Speed sensor electrical connector

9

Oil cooler line

12

Bolt

Remove/install transmission upwards

10

Clutch booster

14

Compressed-air line

15

Connector (for compressed air line)

16

Clip

17

Hydraulic line

18

Banjo bolt

19

Union nut

20

Release bearing

21

Roll pin

B2

Clutch travel sensor

A

Installation position (roll pin)

W26.10-1082-06

Remove/install

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Danger !

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A

1

Tilt cab

Notes on tilting the cab

AH60.80-N-0003-01A

2

Remove upper and lower noise encapsulation

3

Remove treadboard/cover above the transmission

4

Unpressurized circuit 4 of compressed-air system

Loosen union nut (19) on clutch booster (10) approx. two revolutions, counterholding the banjo bolt (18) in the process.

5

Detach brake lines from cab carrier

Cut cable ties and move brake lines to one side.

6

Detach cab support from frame

With code F04 (L cab)

Move cab carrier to one side with lines connected.

Bolt, rear cab support to vehicle frame

*BA60.80-N-1016-01B

7.1

Detach gearshift linkage at transmission

with code GS1 ("Manual" gearshift)

AR26.60-W-0004-01A

Ball head for telescopic shift rod to relay lever

*BA26.60-N-1014-01KL

Ball head for selector rod on gate

*BA26.60-N-1015-01KL

7.2

Detach shift cylinder with hydraulic line at transmission

with code GS3 ("Hydraulic" gearshift) with code IY2 (Hydraulic fluid as per Sheet 345.0)

AR26.60-W-7000-01B

The gearshift must be in neutral.

Hydraulic gate cylinder at shift shaft

*BA26.60-N-1011-01KL

Hydraulic gear cylinder at gear module

*BA26.60-N-1016-01KL

8.1

Unfasten compressor line (2) at separation point and detach from brackets

except code BA1 (Performance-optimized Voith retarder) except code BA9 (Secondary Voith retarder R 115)

Counterhold at the separation point when slackening the line connection.
Tie compressor line (2) to longitudinal frame member.

8.2

Remove compressor line (2) complete from separation point to pressure regulator

with code BA1 (Performance-optimized Voith retarder) with code BA9 (Secondary Voith retarder R 115)

Counterhold at the separation point and at the pressure regulator connection when slackening the line connection.

9

Disconnect adapter or connections on PTO

10

Detach propeller shaft (6) from transmission and place to one side.

Bolt/nut, propeller shaft to flange connection

*BA41.10-N-1002-01F

11

Remove retarder


Model 375.4, 944 with code BA9 (Voith secondary retarder R 115)

AR43.30-W-0002B

With code BA1 (Performance-optimized Voith retarder)

AR43.30-W-0002HV

12

Disconnect speed sensor electrical connection (22)

13

Detach wiring harness of battery (8) from transmission and place to one side

14

Disconnect oil cooler lines (9) from connection to transmission and seal off using suitable plugs

Collect oil which flows out.

15

Detach oil cooler lines (9) from the brackets and tie to longitudinal frame member

16

Detach compressed air line (14) at clutch booster (10) and at clamp (16) and place to one side

Union nut (compressed air line) to clutch actuator/clutch booster

*BA25.20-N-1018-01B

17

Detach connector (15) for compressed air line from clutch booster (10)

Installation: Install new seals.

Banjo bolt (compressed air line) to clutch actuator/clutch booster

*BA25.20-N-1017-01B

18

Detach electrical connector from clutch travel sensor (B2) and place to one side

19

Detach clutch booster (10) and place to one side

Do not loosen hydraulic line (17).

Bolt, clutch booster to transmission

*BA25.20-N-1009-01B

20

Disconnect connectors for electrical center (11) from transmission

21

Unscrew bolts (12) from left and right carrying arm

Transmission 715.500/510/520/527/561/568Supporting arm to frame

*BA26.10-N-1003-01C

22

Support engine from below at timing case

23

Unscrew bolts around circumference of transmission and lift out transmission

Installation:
When installing the transmission, the rollers on the release lever (13) must be guided past the rear flange of the release bearing (20) to mesh into the guide groove on the release bearing (20).
This is to ensure that the release mechanism functions properly.

Installation: Turn release bearing (20) until roll pin (21) is in horizontal position.

Transmission 715.500/510/520/527/561/568Transmission to flywheel housing

*BA26.10-N-1001-01C

24

Install in the reverse order

25

Check transmission oil level, adjust to correct level if necessary

AR26.00-W-0100A

26

Teach in gear control (GS) control unit

AR54.21-W-0007A

Only on vehicles with code (GS2) Gear control.

Clutch operating system

Number

Designation

ENGINE 457.9

BA25.20-N-1009-01B

Bolt, clutch booster to transmission

Nm

50

Clutch operating system

Number

Designation

ENGINE 457.9

BA25.20-N-1017-01B

Banjo bolt (compressed air line) to clutch actuator/clutch booster

Nm

40

Clutch operating system

Number

Designation

ENGINE 457.9

BA25.20-N-1018-01B

Union nut (compressed air line) to clutch actuator/clutch booster

Nm

40

Manual transmission complete

Number

Designation

Transmission 715.500/507/510/513/517/520/527/540/561/567/568

BA26.10-N-1001-01C

Transmission to flywheel housing

Nm

50

Manual transmission complete

Number

Designation

Transmission 715.500/507/510/513/517/520/527/540/561/567/568

BA26.10-N-1003-01C

Supporting arm to frame

Nm

330

Shift

Number

Designation

Transmission 715.500/507/510/513/520/540

Transmission 715.527/531/568

BA26.60-N-1011-01KL

Hydraulic gate cylinder at shift shaft

Nm

50

-

Shift

Number

Designation

Transmission 715.561

BA26.60-N-1011-01KL

Hydraulic gate cylinder at shift shaft

Nm

-

Shift

Number

Designation

Transmission 715.500/507/510/513/520/540

Transmission 715.527/531/568

BA26.60-N-1014-01KL

Ball head for telescopic shift rod to relay lever

Nm

25

25

Shift

Number

Designation

Transmission 715.561

BA26.60-N-1014-01KL

Ball head for telescopic shift rod to relay lever

Nm

25

Shift

Number

Designation

Transmission 715.500/507/510/513/520/540

Transmission 715.527/531/568

BA26.60-N-1015-01KL

Ball head for selector rod on gate

Nm

25

25

Shift

Number

Designation

Transmission 715.561

BA26.60-N-1015-01KL

Ball head for selector rod on gate

Nm

25

Shift

Number

Designation

Transmission 715.500/507/510/513/520/540

Transmission 715.527/531/568

BA26.60-N-1016-01KL

Hydraulic gear cylinder at gear module

Nm

-

-

Shift

Number

Designation

Transmission 715.561

BA26.60-N-1016-01KL

Hydraulic gear cylinder at gear module

Nm

50

Propeller shaft

Number

Designation

Model 374

Model 375.4, 940, 942, 943, 944, 958.4

BA41.10-N-1002-01F

Bolt/nut, propeller shaft to flange connection

M10

Nm

60

60

M12

Nm

100

100

M14

Nm

160

160

M16

Nm

200

200

Cab mounting

Number

Designation

Body 375.840/860 in model 375.4

Body 944.890 in model 374.6, 940, 942, 943, 944

BA60.80-N-1016-01B

Bolt, rear cab support to vehicle frame

Nm

225

225

Cab mounting

Number

Designation

Body 944.899 in model 944

Body 958.880 in model 958.4

BA60.80-N-1016-01B

Bolt, rear cab support to vehicle frame

Nm

225

225

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