P07.02-A005-08
1 | Drive gear | 6 | Pressure screw | |
2 | Cap | 7 | Hexagon | |
3 | Timing case cover | 8 | Screw | |
5 | Thrust piece |
Position of high pressure pump 700 before ignition TDC (top dead center) |
1 | Drive gear |
8 | Screw |
P07.02-A022-06
Warning | Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. | |
Caution | Risk of injury to skin and eyes due to handling of engine oil. Risk of poisoning caused by swallowing engine oil | Wear protective gloves, protective clothing and safety glasses. | |
Topical note | Notes on self-locking nuts and bolts | ||
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Topical note | Notes on coolant | ||
Notes on coolant level | |||
| Remove | ||
1 | Remove glow output stage (N14/2). | ||
2 | Remove cap (2) in timing case cover (3). | | |
3 | Release screw (8) and counterhold using counterholder at crankshaft. | Counterholder | |
4 | Remove lower slide rail. | ||
5 | Mark running direction of timing chain and major assembly chain. | ||
6 | Take off timing chain. | ||
7 | Remove screw (8). | ||
8 | Attach thrust piece (5) of sleeve to drive gear (1). | Sleeve | |
9 | Counterhold thrust piece (5) at hexagon (7) and pressure screw (6). | Screw in pressure screw (6) until drive gear (1) detaches from shaft of fuel high-pressure pump. | |
Sleeve | |||
10 | Remove major assembly chain and drive gear (1) with thrust piece (5). | ||
11 | Remove thrust piece (5) from drive gear (1). | ||
| Install | ||
12 | Position major assembly chain on drive gear (1). | | |
13 | Position drive gear (1) and tighten screw(8) lightly by hand. | Replace bolt (8). | |
Observe the guide notch. | |||
14 | Remove retaining lock at crankshaft. | ||
15 | Turn engine at crankshaft using counterholder in direction of engine rotation to 700 before top dead center of cylinder 1 (ignition TDC). | Counterholder | |
16 | Turn drive gear (1) to 700 before top dead center of cylinder 1 (ignition TDC). | Hole in drive gear (1) and crankcase marking must be in alignment (arrows in picture). | |
17 | Mount timing chain. | | |
18 | Install lower slide rail. | ||
Only install camshaft housing with camshafts if engine is at top dead center of cylinder 1 (ignition TDC) and retaining lock has been reinstalled. | |||
19 | Tighten screw (8) and counterhold using counterholder at crankshaft. | Bolt, sprocket to high-pressure pump | |
Counterholder | |||
20 | Install cap (2) on timing case cover (3). | Replace cap (2). | |
21 | Turn engine at crankshaft with counterholder in direction of engine rotation and position piston of cylinder 1 at top dead center (ignition TDC). | | |
0° marking must be in alignment with TDC marking. | |||
22 | Install retaining lock on crankshaft. | ||
23 | Install camshaft housing with camshafts. | ||
Only install lower engine compartment paneling after leak test. | |||
24 | Install glow output stage (N14/2). | ||
Only install upper engine cover after the leak test. | |||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
25 | Carry out engine test run and check engine for proper leak tightness and leak tightness. | ||
26 | Install lower engine compartment lining. | ||
27 | Install upper engine cover. |
654 589 00 14 00
Sleeve
654 589 00 40 00
Counterholder