Remove/install a flywheel

AR03.30-S-8002PD

21.09.2017

Model

470, 471 with engine 699 with transmission 700.780

Modification notes

13.07.2017

Bolt, flywheel to crankshaft

Engine 699 in model 470, 471

BA03.30-N-1002-07PD

1	Retaining lock
2	Flywheel
3	Screw
4	Screw
5	Screw
6	Screw
7	Screw
8	Screw
9	Screw
10	Screw
11	Crankshaft
12	Guide bearing
13	Screw
14	Ring gear

S03.30-4538-06

 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	Special instructions for lifting and supporting vehicle		AH00.60-N-0100-01P
 	Remove/install
1	Remove clutch		AR25.10-S-0050P
2	Fix flywheel (2) in place	 To do this, attach  retaining lock (1) as shown and fasten with a suitable screw (13).  The retaining lock (1) fixes the flywheel (2) in place over the ring gear (14).
		 Retaining lock	*699589004000
3	Remove flywheel (2)
Topical note	Notes on threaded connections fastened using a tightening angle-based tightening process		AH00.00-P-0020-01A
Topical note	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
		 Do not use air-powered tools to remove and screw in the screws (3, 4, 5, 6, 7, 8, 9, 10). Otherwise, the thread in the crankshaft (11) may be damaged.
		 Do not disassemble flywheel (2). Otherwise, the flywheel (2) may be damaged.
		 Removal: Mark flywheel (2) relative to the crankshaft (11). Remove screws (3, 4, 5, 6, 7, 8, 9, 10) in the numerical sequence.
		 Installation: Observe marking. Replace screws (3, 4, 5, 6, 7, 8, 9, 10). Tighten screws (3, 4, 5, 6, 7, 8, 9, 10) in the numerical sequence.
		 Bolt, flywheel to crankshaft	*BA03.30-N-1002-07PD
	Check
4	Check flywheel (2) for wear and damage	Depending on findings
		
		replace flywheel (2).
5	Check ring gear (14) of the flywheel (2) for damage	Depending on findings
		
		replace flywheel (2).
6	Check starter drive pinion for damage	Depending on findings
		
		Replace starter.
			AR15.30-S-7100PD
7	Check guide bearing (12) of the crankshaft (11)	Depending on findings
		
		replace guide bearing (12) of the crankshaft (11) with a suitable internal extractor.
8	Check cap with radial shaft sealing ring for leak tightness	Depending on findings
		
		replace cap with radial shaft sealing ring.
			AR01.40-S-8925PD
9	Install in the reverse order

 Flywheel, drive plate

Number	Designation			Engine 699 in model 470, 471
BA03.30-N-1002-07PD	Bolt, flywheel to crankshaft	Stage 1	Nm	40
		Stage 2	°	35

699 589 00 40 00

Retaining lock

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