Remove/install C-pillar · ar6320d0500ts · Mercedes-Benz WIS

AR63.20-D-0500TS

Remove/install C-pillar

15.01.2020

Model	907.6/7, 910.6
	except code T16 (Sliding door right)
	Right side of vehicle
Model	907.6/7, 910.6
	except code T19 (Sliding door left)
	Left side of vehicle

Shown on model 910.631, left side of vehicle

C-pillar

D63.20-A043-06

 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 910.6 mit Motor 780.703	AS00.00-Z-0035-01A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system	Typ 910.6 mit Motor 780.703	AH00.00-Z-0300-01A
Topical note	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover detachable parts that remain in vehicle with welding protection blankets.	 Commercially available devices/tools Welding protection blanket
3	Remove lower rear side wall paneling in front of wheel arch.		AR63.10-D-5666-01TSB
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
4	Remove center lower side wall paneling.		AR63.10-D-5654-01TS
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5.1	Remove rear side wall paneling.	Model 907.6/7 with code D03 (Roof and rear-end doors, high version), model 907.6 with code D05 (Super-high roof) or code D06 (Super-high roof painted in vehicle color, model 910.6 with code D03 (Roof and rear-end doors, high version)
			AR63.10-D-0030-01TSB
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Hand drill Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
5.2	Remove rear side wall paneling with side roof paneling.	Model 907.6 except code D03 (Roof and rear-end doors, high version) except code D05 (Super-high roof) except code D06 (Super-high roof painted in vehicle color), model 907.7 except code D03 (Roof and rear-end doors, high version), model 910.6 except code D03 (Roof and rear-end doors, high version)
			AR63.10-D-0140-01TSD
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Hand drill Chisel Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
6.1	Remove front side wall paneling.	Model 907.6/7 with code D03 (Roof and rear-end doors, high version), model 910.6 with code D03 (Roof and rear-end doors, high version), model 907.6 with code D05 (Super-high roof), model 907.6 with code D06 (Super-high roof painted in vehicle color)
			AR63.10-D-0020-01TS
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Hand drill Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
6.2	Remove front side wall paneling with side roof paneling.	Model 907.7 except code D03 (Roof and rear-end doors, high version), model 910.6 except code D03 (Roof and rear-end doors, high version), model 907.6 except code D03 (Roof and rear-end doors, high version) except code D05 (Super-high roof) except code D06 (Super-high roof painted in vehicle color)
			AR63.10-D-0130-01TSB
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Hand drill Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
7	Remove C-pillar (1).		AR63.20-D-0500-01TS
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
8	Prepare C-pillar (1) for installation.		AR63.20-D-0500-02TS
		 Commercially available devices/tools Body power jigsaw Hole punching pliers 6 mm Hand drill Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
9.1	Prepare front side wall paneling for installation.	Model 907.6/7 with code D03 (Roof and rear-end doors, high version), model 910.6 with code D03 (Roof and rear-end doors, high version), model 907.6 with code D05 (Super-high roof), model 907.6 with code D06 (Super-high roof painted in vehicle color)
			AR63.10-D-0020-02TS
		 Commercially available devices/tools Body power jigsaw Hand drill Rotary wire brush
		1K-zinc dust paint	*BR00.45-Z-1056-07A
9.2	Prepare front side wall paneling with side roof paneling for installation.	Model 907.7 except code D03 (Roof and rear-end doors, high version), model 910.6 except code D03 (Roof and rear-end doors, high version), model 907.6 except code D03 (Roof and rear-end doors, high version) except code D05 (Super-high roof) except code D06 (Super-high roof painted in vehicle color)
			AR63.10-D-0130-02TSB
	000 588 01 84 00 Welder		WS60.00-P-0021K
		 Commercially available devices/tools Body power jigsaw Hole punching pliers 6 mm Hand drill Clamping pliers (Standard) Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		 Set of templates	*906589012300
10.1	Prepare rear side wall paneling for installation.	Model 907.6/7 with code D03 (Roof and rear-end doors, high version), model 910.6 with code D03 (Roof and rear-end doors, high version), model 907.6 with code D05 (Super-high roof), model 907.6 with code D06 (Super-high roof painted in vehicle color)
			AR63.10-D-0030-02TSB
		 Commercially available devices/tools Body power jigsaw Hole punching pliers 6 mm Hand drill Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
10.2	Prepare rear side wall paneling with side roof paneling for installation.	Model 907.7 except code D03 (Roof and rear-end doors, high version), model 910.6 except code D03 (Roof and rear-end doors, high version), model 907.6 except code D03 (Roof and rear-end doors, high version) except code D05 (Super-high roof) except code D06 (Super-high roof painted in vehicle color)
			AR63.10-D-0140-02TSD
	000 588 01 84 00 Welder		WS60.00-P-0021K
		 Commercially available devices/tools Body power jigsaw Hole punching pliers 6 mm Hand drill Clamping pliers (Standard) Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		 Set of templates	*906589012300
11	Prepare lower rear side wall paneling in front of wheel arch for installation.		AR63.10-D-5666-02TSB
		 Commercially available devices/tools Body power jigsaw Hole punching pliers Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
12	Prepare center lower side wall paneling for installation.		AR63.10-D-5654-02TS
		 Commercially available devices/tools Rotary wire brush
		1K-zinc dust paint	*BR00.45-Z-1056-07A
13	Remove window cutout of front side wall paneling.	Model 907.6, 910.6 with one or more windows, model 907.7	AR63.10-D-5892-05TS
		 Commercially available devices/tools Clamping pliers (Standard) Body power jigsaw Rotary wire brush
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		 Set of templates	*906589012300
14	Separate window cutout of rear side wall paneling.	Model 907.6 except code IR6 (Wheelbase 4325 mm, overhang 1615 mm) except code IR7 (Wheelbase 4325 mm, overhang 2015 mm) with one or more windows, model 907.7 except code IR6 (wheelbase 4325 mm, overhang 1615 mm) except code IR7 (Wheelbase 4325 mm, overhang 2015 mm)	AR63.10-D-5892-05TS
		 Commercially available devices/tools Clamping pliers (Standard) Body power jigsaw Rotary wire brush
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		 Set of templates	*906589012300
15	Realize window cutout of center rear side wall paneling.	Model 907.6 with code IR6 (Wheelbase 4325 mm, overhang 1615 mm) with one or more windows, model 907.6 with code IR7 (Wheelbase 4325 mm, overhang 2015 mm) with one or more windows, model 907.7 with code IR6 (Wheelbase 4325 mm, overhang 1615 mm) or with code IR7 (Wheelbase 4325 mm, overhang 2015 mm)	AR63.10-D-5892-05TS
		 Commercially available devices/tools Clamping pliers (Standard) Body power jigsaw Rotary wire brush
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		 Set of templates	*906589012300
	Install
16	Install C-pillar (1).		AR63.20-D-0500-03TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Squeeze gun Clamping pliers (Standard) Rotary wire brush Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
17.1	Install front side wall paneling.	Model 907.6/7 with code D03 (Roof and rear-end doors, high version), model 910.6 with code D03 (Roof and rear-end doors, high version), model 907.6 with code D05 (Super-high roof), model 907.6 with code D06 (Super-high roof painted in vehicle color)
			AR63.10-D-0020-03TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Squeeze gun Angular grinder
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		 Set of templates	*906589012300
17.2	Install front side wall paneling with side roof paneling.	Model 907.7 except code D03 (Roof and rear-end doors, high version), model 910.6 except code D03 (Roof and rear-end doors, high version), model 907.6 except code D03 (Roof and rear-end doors, high version) except code D05 (Super-high roof) except code D06 (Super-high roof painted in vehicle color)
			AR63.10-D-0130-03TSB
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Squeeze gun Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		 Set of templates	*906589012300
18.1	Install rear side wall paneling.	Model 907.6/7 with code D03 (Roof and rear-end doors, high version), model 910.6 with code D03 (Roof and rear-end doors, high version), model 907.6 with code D05 (Super-high roof), model 907.6 with code D06 (Super-high roof painted in vehicle color)
			AR63.10-D-0030-03TSB
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Squeeze gun Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		 Set of templates	*906589012300
18.2	Install rear side wall paneling with side roof paneling.	Model 907.7 except code D03 (Roof and rear-end doors, high version), model 910.6 except code D03 (Roof and rear-end doors, high version), model 907.6 except code D03 (Roof and rear-end doors, high version) except code D05 (Super-high roof) except code D06 (Super-high roof painted in vehicle color)
			AR63.10-D-0140-03TSD
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Squeeze gun Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
19	Install center lower side wall paneling.		AR63.10-D-5654-03TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Squeeze gun Angular grinder Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
20	Install and weld in lower rear side wall paneling in front of wheel arch for installation.		AR63.10-D-5666-03TSB
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Squeeze gun Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
21	Clean weld joints and sheet metal flanges with rotary wire brush.	 Commercially available devices/tools Rotary wire brush
22	Remove welding protection blankets.	 Commercially available devices/tools Welding protection blanket
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
23	Prime repair area with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
24	Seal seam after repair.		AR97.10-D-4000TS
		 Supplement standard seals with sealant.
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
25	Paint repair area and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG: http://xentryportal.mercedes-benz.com
26	Supplement cavity preservation		AR97.20-D-1500TS
27	Install all detachable parts in area of repair point.

906 589 01 23 00

Set of templates

Repair materials

Number	Designation	Order number
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1107-01A	Black seam seal 300 ml	A 005 989 63 20

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