ar6310d003001tsb

Remove rear side wall paneling

Typ ar · temat 63.10 · wersja 0100 · 2018-08-10

Dotyczy: Model 907.6/7 with code D03 (Roof and rear-end doors, high version) except code T16 (Sliding door right) Right side of vehicle Model 907.6/7 with code D03 (Roof and rear-end doors, high version) except code T19 (Sliding door left) Left side of vehicle Model 907.6 with code D05 (Super-high roof) except code T16 (Sliding door right) Right side of vehicle Model 907.6 with code D05 (Super-high roof) except code T19 (Sliding door left) Left side of vehicle Model 907.6 with code D06 (Super-high roof painted in

Niedostępne w języku „pl”; wyświetlono w języku Angielski.

Umiejscowienie

Grupa funkcyjna 3 Nadwozie › 63 Ściana boczna › 63.10 Ściana boczna — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.35 Błotnik/ ściana boczna — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.38 Poszycie z lewej strony — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

EinPAS 35 Karoseria/ rama/ elementy domontowane › 35.34 Ściana boczna › 35.34.39 Poszycie z prawej strony — Seria 907 (modele 6**, 7**) · Seria 910 (modele 6**)

AR63.10-D-0030-01TSB

Remove rear side wall paneling

000 588 00 84 00 Heat gun

WS54.00-P-0049B

Model

907.6/7

with code D03 (Roof and rear-end doors, high version)

except code T16 (Sliding door right)

Right side of vehicle

Model

907.6/7

with code D03 (Roof and rear-end doors, high version)

except code T19 (Sliding door left)

Left side of vehicle

Model

907.6

with code D05 (Super-high roof)

except code T16 (Sliding door right)

Right side of vehicle

Model

907.6

with code D05 (Super-high roof)

except code T19 (Sliding door left)

Left side of vehicle

Model

907.6

with code D06 (Super-high roof painted in vehicle colour)

except code T16 (Sliding door right)

Right side of vehicle

Model

907.6

with code D06 (Super-high roof painted in vehicle colour)

except code T19 (Sliding door left)

Left side of vehicle

Model

910.6

with code D03 (Roof and rear-end doors, high version)

except code T16 (Sliding door right)

Right side of vehicle

Model

910.6

with code D03 (Roof and rear-end doors, high version)

except code T19 (Sliding door left)

Left side of vehicle

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

Additional information can be found in the superordinate service document.
The safety information in the superordinate service document must be observed.

The next steps are shown on model 907.733 with code D03 (roof and rear-end doors, high version) except code T19 (left sliding door) on the left side of the vehicle and must be carried out in the same way for vehicles except code T16 (right sliding door) on the right side of the vehicle in the event of damage.

Remove rear side wall paneling

D63.10-1911-09

1

Scribe separation lines on rear side wall paneling (1) (areas A, B, C).

Scribe separation lines along edges.

2

Disconnect rear side wall paneling (1) from separating point (area B).

Do not cut too deeply.
This prevents damage to the component parts located underneath.

During installation, the cut-to-size new part is pushed under the remaining piece (3) and welded together with the rear side wall paneling (1).

3

Disconnect rear side wall paneling (1) from separating points (areas A and C).

Do not make the cuts too deep.
This prevents damage to the component parts located underneath.

Remove rear side wall paneling

D63.10-1912-09

4

Model 907.6/7 with window in side wall
Expose spot welds on rear side wall paneling (1) (area D).

5

Model 907.6/7 with window in side wall
Cut off spot welds on rear side wall paneling (1) (area D).

Remove rear side wall paneling

D63.10-1913-09

6

Expose spot welds on rear side wall paneling (1) (areas E, F, G, H, and I).

7

Cut off spot welds on rear side wall paneling (1) (areas E, F, G, H, and I).

8

Reshape spot weld flange on rear side wall paneling (1) on the wheel arch (area I).

Remove rear side wall paneling

9

Model 907.6 without window in side wall, Model 910.6
Heat adhesive between rear side wall paneling (1) and side wall paneling inner section (2) in cross-hatched areas and cut.


D63.10-1910-01

Remove rear side wall paneling

10

Heat adhesive in hatched areas and separate.



11

Remove damaged rear side wall paneling (1).


D63.10-2002-10

Remove rear side wall paneling

D63.10-1915-09

12

Scribe separation line on rear side wall paneling remaining piece (2.2) (area N).

Scribe separation line as shown.

13

Disconnect rear side wall paneling remaining piece (2.2) from separating point (area N).

Do not cut too deeply.
This prevents damage to the component parts located underneath.

14

Expose spot welds on rear side wall paneling remaining piece (2.1) (area M).

15

Cut off spot welds on rear side wall paneling remaining piece (2.1) (area M).

16

Remove rear side wall paneling remaining piece (2.1).

17

Bend rear side wall paneling remaining piece (2.2) (area K).

18

Drill holes with a diameter of 7 mm (area L).

Drill holes (area L) between the respective resistance spot weld connections.

19

Remove shavings and drill chips.

Remove rear side wall paneling

D63.10-1916-09

20

Grind off remaining side roof paneling laser solder seam (area O).

21

Grind mating surfaces down to bare metal in cross-hatched areas and around holes.

22

Zinc dust paint to insides of spot weld flanges.

Observe pretreatment of bonding surfaces.

23

Remove shavings.

Remove rear side wall paneling

24.1

Model 907.6 without window in side wall, Model 910.6
Level adhesive residues in hatched areas to 1 mm.


Observe pretreatment of bonding surfaces.


See Fig. A.



24.2

Model 907.6/7 with window in side wall
Grind side wall paneling inner section (2) down to bare metal in cross-hatched areas.


See Fig. B.



25

Model 907.6/7 with window in side wall
Remove shavings.



26

Model 907.6/7 with window in side wall
Zinc dust paint to insides of spot weld flanges.


D63.10-2042-02

Remove rear side wall paneling

27

Level adhesive residues in hatched areas to 1 mm.


Observe pretreatment of bonding surfaces.


D63.10-1917-10

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