Additional information can be found in the superordinate service document.
The safety information in the superordinate service document must be observed.
The next steps are shown on the left component parts on model 907.633 and must be performed in a similar manner on vehicles with damage on the right side of the vehicle.
1 | Mark separating point on side longitudinal member (2) (area A). |
Transfer separating from vehicle. |
2 | Cut separating point on side longitudinal member (2) (area A). |
Commercially available devices/tools |
3 | Dispose of larger remaining section of side longitudinal member (2). |
D63.20-A044-04
4 | Punch holes in C-pillar (1) with Ø 6 mm (areas B and C). |
Commercially available devices/tools |
5 | Drill holes in side longitudinal member (2) with Ø 6 mm (area D). |
Commercially available devices/tools |
D63.20-A045-06
6 | Grind mating surfaces in cross-hatched areas and around holes on side longitudinal member (2) (area D) and on C-pillar (1) (areas B and C) down to bare metal. |
Sand down spot weld flanges to bare metal on both sides. |
Commercially available devices/tools |
7 | Remove shavings and drill chips. |
Commercially available devices/tools |
8 | Zinc dust paint to insides of spot weld flanges. |