The following operation steps are shown on model 907.633 with code D03 (Roof and rear-end doors, high version) on the left side of vehicle and must be performed analogously on the right side of vehicle if damaged.
D63.10-1937-09
1 | Scribe separating line on lower center side wall paneling (1) (area A). |
Scribe separation line along edges. |
2 | Cut lower center side wall paneling (1) at separating point (area A). |
3 | Expose spot welds on lower center side wall paneling (1) (areas B and C). |
4 | Cut out spot welds on lower center side wall paneling (1) (areas B and C). |
5 | Expose spot welds on lower center side wall paneling (1) (area D). |
6 | Cut out spot welds on lower center side wall paneling (1) (area D). |
D63.10-1938-05
7 | Heat adhesive in cross-hatched area. |
8 | Remove damaged lower center side wall paneling (1) |
D63.10-1977-02
9 | Expose spot welds on remaining section of lower center side wall paneling (2) (area E). |
10 | Cut out spot welds on remaining section on lower center side wall paneling (2) (area E). |
11 | Remove remaining section of lower center side wall paneling (2). |
D63.10-1939-02
12 | Sand down mating surfaces to bare metal in cross-hatched areas . |
Sand down spot weld flanges to bare metal on both sides. |
13 | Remove shavings and milling chips. |
14 | Level adhesive residues in hatched areas to 1 mm. |
Observe pretreatment of bonding surfaces. |
15 | Zinc dust paint to insides of spot weld flanges. |
D63.10-1940-05
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