Refer to the superordinate service document for further information.
The safety information in the superordinate service document must be observed.
The next steps are shown on model 907.633 with code D03 (Roof and rear-end doors, high version) and except code W16 (Left front window, fixed in side wall/sliding door) on the left side of the vehicle and must be carried out in the same way in the event of damage on the right side of the vehicle.
D63.10-1946-09
1 | Scribe separation lines on front side wall paneling (1) (areas B and D). |
Scribe separation lines along edges. |
2 | Separate front side wall paneling (1) at separating points (areas B and D). |
Do not make the cuts too deep. |
3 | Scribe separation line on front side wall paneling (1) (area A). |
Do not remove section of front side wall paneling (3) remaining in vehicle. During installation, slide new cut-to-size part under remaining section of front side wall paneling (3) and weld together. |
4 | Cut front side wall paneling (1) at separating point (area A). |
Do not cut too deeply. |
5 | Model 907.6/7 with window in side wall, Model 910.6 with window in side wall |
6 | Model 907.6/7 with window in side wall, Model 910.6 with window in side wall |
7 | Model 907.6 without window in side wall, Model 910.6 without window in side wall |
D63.10-1947-10
8 | Expose spot welds on front side wall paneling (1) (area E). |
9 | Cut off spot welds on front side wall paneling (1) (area E). |
D63.10-1948-06
10 | Heat adhesive in cross-hatched areas between front side wall paneling (1) and side wall paneling inner section (2) and remove. |
11 | Remove damaged front side wall paneling (1). |
D63.10-1976-01
D63.10-1950-09
12 | Expose spot welds on remaining front side wall paneling sections (5) (areas F and G). |
13 | Cut off spot welds on remaining front side wall paneling sections (5) (areas F and G). |
14 | Remove remaining front side wall paneling sections (5). |
D63.10-1952-09
15 | Grind off remaining laser solder seam on roof paneling at the side (area I). |
16 | Drill holes with a diameter of 7 mm in remaining front side wall paneling section (3) (area H). |
Drill holes (area H) between each of the resistance spot welds. |
17 | Grind down mating surfaces to bare metal in cross-hatched areas. |
18 | Grind cross-hatched areas around holes (area H) down to bare metal. |
D63.10-1951-09
19 | Grind down mating surfaces to bare metal in cross-hatched areas. |
20 | Remove shavings, drill chips and milling chips. |
21 | Level adhesive residues in hatched areas to 1 mm. |
Observe pretreatment of bonding surfaces. |
D63.10-1953-07
22 | Grind down mating surfaces to bare metal in cross-hatched areas. |
Sand down spot weld flanges to bare metal on both sides. |
23 | Remove shavings. |
24 | Zinc dust paint to insides of spot weld flanges. |
25.1 | Model 907.6 without window in side wall, Model 910.6 without window in side wall |
See Fig. A. |
Observe pretreatment of bonding surfaces. |
25.2 | Model 907.6/7 with window in side wall, Model 910.6 with window in side wall |
See Fig. B. |
Sand down spot weld flanges to bare metal on both sides. |
26 | Model 907.6/7 with window in side wall, Model 910.6 with window in side wall |
27 | Model 907.6/7 with window in side wall, Model 910.6 with window in side wall |
D63.10-1949-02