Prepare rear side wall paneling with side roof paneling for installation

AR63.10-D-0140-02TSD	Prepare rear side wall paneling with side roof paneling for installation
	000 588 01 84 00 Welder		WS60.00-P-0021K

Model	907.6
	except code D03 (Roof and rear-end doors, high version)
	except code D05 (Super-high roof)
	except code D06 (Super-high roof painted in vehicle colour)
	except code T16 (Sliding door right)
	Right side of vehicle
Model	907.6
	except code D03 (Roof and rear-end doors, high version)
	except code D05 (Super-high roof)
	except code D06 (Super-high roof painted in vehicle colour)
	except code T19 (Sliding door left)
	Left side of vehicle
Model	907.7
	except code D03 (Roof and rear-end doors, high version)
	except code T16 (Sliding door right)
	Right side of vehicle
Model	907.7
	except code D03 (Roof and rear-end doors, high version)
	except code T19 (Sliding door left)
	Left side of vehicle
Model	910.6
	except code D03 (Roof and rear-end doors, high version)
	except code T16 (Sliding door right)
	Right side of vehicle
Model	910.6
	except code D03 (Roof and rear-end doors, high version)
	except code T19 (Sliding door left)
	Left side of vehicle

Prepare rear side wall paneling with side roof paneling for installation

906 589 01 23 00

Set of templates

Repair materials

Number	Designation	Order number
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00

 Additional information can be found in the superordinate service document.
Safety information in the superordinate KD document must be observed.

 The next steps are shown on model 907.6 except code T19 (left sliding door) on the left component part and must be carried out in the same way for vehicles except code T16 (right sliding door) on the right side of the vehicle in the event of damage.

D63.10-2061-08

b

Dimension (approx. 8 mm)

c

Dimension (approx. 8 mm)

1	Mark separating points on the rear side wall paneling (1) (areas B and C).

 Observe dimensions (b and c).

2	Disconnect separating points from rear side wall paneling (1) (areas B and C).

 Commercially available devices/tools
Body power jigsaw

3	Dispose of cut-off pieces.

D63.10-1984-09

4	Punch holes in rear side wall paneling (1) with Ø 6 mm (area D).

 Commercially available devices/tools
Hole punching pliers with a diameter of 6 mm

5	Drill holes in rear side wall paneling (1) with Ø 7 mm (areas E and F).

 Commercially available devices/tools
Hand drill

6	Grind mating surfaces on rear side wall paneling (1) down to bare metal in the cross-hatched areas and around holes.

 Grind holes (area D) down to bare metal only on the rear side.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

7	Remove shavings and drill chips.

 Commercially available devices/tools
Wet and dry vacuum cleaner

8	Zinc dust paint to insides of spot weld flanges.

D63.10-2121-09

9	Grind mating surfaces on rear side wall paneling (1) down to bare metal in cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

10	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

11	Zinc dust paint to insides of spot weld flanges.

D63.10-2122-09

a

Dimension (approx. 8 mm)

12	Mark separating points on the side roof paneling (2) (areas G and H).

 Observe dimension (A).

 Mark separating point along the edge (area G).

13	Disconnect separating points from side roof paneling (2) (areas G and H).

 Commercially available devices/tools
Body power jigsaw

14	Dispose of cut-off pieces.

D63.10-2123-09

15	Punch holes in side roof paneling (2) with a diameter of 6 mm (area I).

 Commercially available devices/tools
Hole punching pliers 6 mm

16	Grind mating surfaces on the side roof paneling (2) down to bare metal in cross-hatched areas and around holes (areas I).

 Commercially available devices/tools
Rotary wire brush

17	Grind mating surfaces on side roof paneling (2) down to bare metal in cross-hatched area.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

18	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

19	Zinc dust paint to insides of spot weld flanges.

D63.10-2124-06

20	Align rear side wall paneling (1) and side roof paneling (2) relative to each other and fix in place.

 To align the rear side wall paneling (1) with the side roof paneling (2) use  set of templates.

 Commercially available devices/tools
Clamping pliers (Standard)

21	Rear side wall paneling (1) and side roof paneling (2)   (area J).

22	Clean weld joints.

 Commercially available devices/tools
Rotary wire brush

23	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

24	Apply zinc dust paint to the spot weld flange on both sides (area J).

D63.10-2125-10

Powiązane dokumenty