Cut off front side wall paneling with side roof paneling

AR63.10-D-0130-01TSB	Cut off front side wall paneling with side roof paneling
	000 588 00 84 00 Heat gun		WS54.00-P-0049B

Model	907.6
	except code D03 (Roof and rear-end doors, high version)
	except code D05 (Super-high roof)
	except code D06 (Super-high roof painted in vehicle colour)
	except code T16 (Sliding door right)
	Right side of vehicle
Model	907.6
	except code D03 (Roof and rear-end doors, high version)
	except code D05 (Super-high roof)
	except code D06 (Super-high roof painted in vehicle colour)
	except code T19 (Sliding door left)
	Left side of vehicle
Model	907.7
	except code D03 (Roof and rear-end doors, high version)
	except code T16 (Sliding door right)
	Right side of vehicle
Model	907.7
	except code D03 (Roof and rear-end doors, high version)
	except code T19 (Sliding door left)
	Left side of vehicle
Model	910.6
	except code D03 (Roof and rear-end doors, high version)
	except code T16 (Sliding door right)
	Right side of vehicle
Model	910.6
	except code D03 (Roof and rear-end doors, high version)
	except code T19 (Sliding door left)
	Left side of vehicle

Repair materials

Number	Designation	Order number
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00

 Refer to the superordinate service document for further information.
The safety information in the superordinate service document must be observed.

 Next steps are shown on model 907.733 except code T19 (Left sliding door) except code D03 (Roof and rear-end doors, high version) and except code D05 (Super-high roof) and except code D06 (Super-high roof painted in vehicle color) on left side of vehicle and must be performed similarly on vehicles except code T16 (Right sliding door) for damage on right side of vehicle.

Cut off front side wall paneling with side roof paneling

1	Mark separating point on side roof paneling (2) (area A).

 Mark separating point along edge.

2	Cut separating point on side roof paneling (2) (area A).

 Do not cut too deeply.
Otherwise the components below can be damaged and weakened.

 Commercially available devices/tools
Body power jigsaw

D63.10-2149-06

3	Mark separating points on front side wall paneling (1) and side roof paneling (2) (areas B and C).

 Mark separating points along the edges.

4	Separate separating points on front side wall paneling (1) and side roof paneling (2) (areas B and C).

 Do not make the cuts too deep.
Otherwise the components below can be damaged and weakened.

 Commercially available devices/tools
Body power jigsaw

5	Models 907.6/7, 910.6 with a window Expose spot welds on front side wall paneling (1) (area D).

 Commercially available devices/tools
Rotary wire brush

6	Models 907.6, 910.6 with a window Cut off spot welds on front side wall paneling (1) (area D).

 Commercially available devices/tools
Spot weld milling machine

D63.10-2150-06

7	Expose spot welds on side roof frame (area E).

 Commercially available devices/tools
Rotary wire brush

8	Cut off spot welds on side roof frame (area E).

 Commercially available devices/tools
Spot weld milling machine

D63.10-2151-06

9	Expose spot welds on front side wall paneling (1) (area F).

 Commercially available devices/tools
Rotary wire brush

10	Cut off spot welds on front side wall paneling (1) (area F).

 Commercially available devices/tools
Spot weld milling machine

D63.10-2152-06

Shown on front side wall paneling (1) with a window, on vehicles with a window

D63.10-2153-06

11.1	Models 907.6/7, 910.6 with a window Heat adhesive in cross-hatched areas and separate.

11.2	Models 907.6, 910.6 without a window Heat adhesive in cross-hatched areas and separate.

12	Remove damaged front side wall paneling (1) and side roof paneling (2).

Shown on front side wall paneling (1) without a window, on vehicles without a window

D63.10-2154-06

D63.10-2155-09

13	Expose spot welds on residual section of front side wall paneling (3) (area G) and residual section of front side wall paneling (4) (area H).

 Commercially available devices/tools
Rotary wire brush

14	Cut off spot welds on residual section of front side wall paneling (3) (area G) and residual section of front side wall paneling (4) (area H).

 Commercially available devices/tools
Spot weld milling machine

15	Remove residual sections of front side wall paneling (3, 4).

Shown on front side wall with a window, on vehicles with a window

D63.10-2156-06

16.1	Models 907.6/7, 910.6 with a window Grind down mating surfaces to bare metal in cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

16.2	Models 907.6, 910.6 without a window Grind down mating surfaces to bare metal in cross-hatched areas.

 Commercially available devices/tools
Rotary wire brush

17.1	Models 907.6/7, 910.6 with a window Level adhesive residues in hatched areas to 1 mm.

17.2	Models 907.6, 910.6 without a window Level adhesive residues in hatched areas to 1 mm.

18	Remove shavings and milling chips.

 Commercially available devices/tools
Wet and dry vacuum cleaner

19	Zinc dust paint to insides of spot weld flanges.

Shown on front side wall without a window, on vehicles without a window

D63.10-2157-06

D63.10-2158-09

20	Grind down mating surfaces to bare metal in cross-hatched areas.

 Commercially available devices/tools
Rotary wire brush

21	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

22	Drill holes in side roof frame with diam. 6 mm (areas I and J).

 Commercially available devices/tools
Hand drill

23	Grind areas around holes (areas I, J, K, L, and M) down to bare metal.

 Commercially available devices/tools
Rotary wire brush

24	Remove shavings and drill chips.

 Commercially available devices/tools
Wet and dry vacuum cleaner

D63.10-2159-06

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