Removing, installing paneling of C-pillar · ar6320d0098ts · Mercedes-Benz WIS

AR63.20-D-0098TS

Removing, installing paneling of C-pillar

15.01.2020

Model	907.6/7
	with code T16 (Sliding door right)
	Right side of vehicle
Model	907.6/7
	with code T19 (Sliding door left)
	Left side of vehicle
Model	910.6
	with code T16 (Sliding door right)
	Right side of vehicle
Model	910.6
	with code T19 (Sliding door left)
	Left side of vehicle

Removing, installing paneling of C-pillar

1	C-pillar paneling

D63.20-A001-06

 Danger	Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)	Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Typ 910.6 mit Motor 780.703	AS00.00-Z-0035-01A
 Danger	Risk of death caused by vehicle slipping or toppling off of the lifting platform.	Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.	AS00.00-Z-0010-01A
 Danger	The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases	Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.	AS00.00-Z-0007-01A
 Caution	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
Topical note	General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment	Typ 910.6 mit Motor 780.703	AH00.00-Z-0300-01A
Topical note	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
Topical note	General information on body repair		AH60.00-N-0001-01A
	Remove
1	Remove all detachable parts in area of repair point.
2	Cover detachable parts that remain in vehicle with welding protection blankets.	 Commercially available devices/tools Welding protection blanket
3	Set up straightening bench with crossbars and straightening tool set.
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
4	Place vehicle on straightening bench and fasten.
	000 588 09 80 00 Above-floor swivel arm vehicle lift 5.0-6.5 t		WS00.00-N-0045B
5	Cut off bottom rear sidewall paneling in front of wheel arch.		AR63.10-D-5666-01TS
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
6	Remove rear side wall paneling.	Model 907.6/7, 910.6 with code D03 (roof and rear-end doors, high version), model 907.6 with code D05 (super-high roof) or code D06 (super-high roof painted in vehicle color)	AR63.10-D-0030-01TS
		Model 907.6 except code D03 (roof and rear-end doors, high version), except code D05 (super-high roof), and except code D06 (super-high roof painted in vehicle color), model 907.7, 910.6 except code D03 (roof and rear-end doors, high version)	AR63.10-D-0140-01TSC
	000 588 00 84 00 Heat gun		WS54.00-P-0049B
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Hand drill Straight grinder Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
7	Remove C-pillar paneling (1).	Model 907.6/7 with code IR2 (wheelbase 3,250 mm), model 910.621/631/641	AR63.20-D-0098-02TS
		Model 907.6/7 except code IR2 (wheelbase 3,250 mm), model 910.623/633/643	AR63.20-D-0098-02TSC
		 Commercially available devices/tools Body power jigsaw Rotary wire brush Spot weld milling machine Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
8	Prepare rear bottom sidewall paneling in front of wheel arch for installation.		AR63.10-D-5666-02TS
		 Commercially available devices/tools Hole punching pliers Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
9	Prepare rear side wall paneling for installation.	Model 907.6/7, 910.6 with code D03 (roof and rear-end doors, high version), model 907.6 with code D05 (super-high roof) or code D06 (super-high roof painted in vehicle color)	AR63.10-D-0030-02TS
		Model 907.6 except code D03 (roof and rear-end doors, high version), except code D05 (super-high roof), and except code D06 (super-high roof painted in vehicle color), model 907.7, 910.6 except code D03 (roof and rear-end doors, high version)	AR63.10-D-0140-02TSC
	000 588 01 84 00 Welder		WS60.00-P-0021K
		 Commercially available devices/tools Body power jigsaw Hole punching pliers 6 mm Hand drill Rotary wire brush Wet and dry vacuum cleaner
		1K-zinc dust paint	*BR00.45-Z-1056-07A
		 Typ 907.6/7 außer Code D03 (Dach und Rückwandtüren, hohe Ausführung) außer Code D05 (Superhochdach) außer Code D06 (Superhochdach in Wagenfarbe lackiert), Typ 910.6 außer Code D03 (Dach und Rückwandtüren, hohe Ausführung) Set of templates	*906589012300
10	Prepare C-pillar paneling (1) for installation.		AR63.20-D-0098-01TS
		 Commercially available devices/tools Rotary wire brush Spot weld milling machine Hole punching pliers 6 mm Wet and dry vacuum cleaner Body power jigsaw Hand drill
		1K-zinc dust paint	*BR00.45-Z-1056-07A
	Install
11	Install C-pillar paneling (1).		AR63.20-D-0098-04TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Angular grinder Squeeze gun Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		If no body solder is used to restore the surfaces,
		
		use a basic body filler on the body.
		Process filler on body	AR60.00-S-0031-01P
		 Commercially available devices/tools Rotary wire brush Wet and dry vacuum cleaner
		Silicone remover Order No. 3295	*BR00.45-Z-1052-04A
		Basic body filler	*BR00.45-Z-1057-07A
		Parts kit for 2-component adhesive for body	*BR00.45-Z-1162-02A
12	Install rear side wall paneling.	Model 907.6/7, 910.6 with code D03 (Roof and rear-end doors, high version), model 907.6 code D05 (Super-high roof) or code D06 (Super-high roof painted in vehicle color	AR63.10-D-0030-03TS
		Model 907.6 except code D03 (roof and rear-end doors, high version), except code D05 (super-high roof), and except code D06 (super-high roof painted in vehicle color), model 907.7, 910.6 except code D03 (roof and rear-end doors, high version)	AR63.10-D-0140-03TSC
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Clamping pliers (Standard) Rotary wire brush Angular grinder Wet and dry vacuum cleaner Squeeze gun
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
		 Typ 907.6/7, 910.6 mit Code D03 (Dach und Rückwandtüren, hohe Ausführung), Typ 907.6 Code D05 (Superhochdach) oder Code D06 (Superhochdach in Wagenfarbe lackiert) Set of templates	*906589012300
13	Install rear bottom sidewall paneling in front of wheel arch.		AR63.10-D-5666-03TS
	000 588 01 84 00 Welder		WS60.00-P-0021K
	000 588 02 84 00 Welder		WS60.00-P-0022K
		 Commercially available devices/tools Squeeze gun Clamping pliers (Standard) Angular grinder Rotary wire brush Wet and dry vacuum cleaner
		Black seam seal 300 ml	*BR00.45-Z-1107-01A
14	Release vehicle from straightening bench, lift and remove straightening bench.
	000 588 09 80 00 Above-floor swivel arm vehicle lift 5.0-6.5 t		WS00.00-N-0045B
	000 588 01 23 00 Body straightening system		WS60.00-P-0023K
15	Clean weld joint and sheet metal flanges with rotary wire brush.	 Commercially available devices/tools Rotary wire brush
16	Remove welding protection blankets.	 Commercially available devices/tools Welding protection blanket
17	Clean repair area.	 Commercially available devices/tools Wet and dry vacuum cleaner
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
18	Prime repair area with a primer filler.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only primer filler approved by Daimler AG: http://xentryportal.mercedes-benz.com
19	Seal seam after repair.		AR97.10-D-4000TS
		 Supplement standard seals with sealant.
 Danger	Risk of explosion caused by paint vapors igniting. Risk of poisoning caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
20	Paint repair area and adjacent surfaces.
Topical note	Notes on paintwork repairs		AH98.00-P-9408-02A
		 Use only paints approved by Daimler AG, see: http://xentryportal.mercedes-benz.com
21	Supplement cavity preservation		AR97.20-D-1500TS
22	Install all detachable parts in area of repair point.

906 589 01 23 00

Set of templates

Repair materials

Number	Designation	Order number
BR00.45-Z-1052-04A	Silicone remover Order No. 3295	Prosol Lacke + Farben GmbH Schneidmühlweg 12 63741 Aschaffenburg Germany Tel. +49 6021 3480-0 Fax +49 6021 3480-40 http://www.prosol-farben.de
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00
BR00.45-Z-1057-07A	Basic body filler	A 012 989 29 71
BR00.45-Z-1107-01A	Black seam seal 300 ml	A 005 989 63 20
BR00.45-Z-1162-02A	Parts kit for 2-component adhesive for body	A 012 989 17 71

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