Prepare rear side wall paneling with side roof paneling for installation

AR63.10-D-0140-02TSC	Prepare rear side wall paneling with side roof paneling for installation
	000 588 01 84 00 Welder		WS60.00-P-0021K

Model	907.6
	with code T16 (Sliding door right)
	except code D03 (Roof and rear-end doors, high version)
	except code D05 (Super-high roof)
	except code D06 (Super-high roof painted in vehicle colour)
	Right side of vehicle
Model	907.6
	with code T19 (Sliding door left)
	except code D03 (Roof and rear-end doors, high version)
	except code D05 (Super-high roof)
	except code D06 (Super-high roof painted in vehicle colour)
	Left side of vehicle
Model	907.7
	with code T16 (Sliding door right)
	except code D03 (Roof and rear-end doors, high version)
	Right side of vehicle
Model	907.7
	with code T19 (Sliding door left)
	except code D03 (Roof and rear-end doors, high version)
	Left side of vehicle
Model	910.6
	with code T16 (Sliding door right)
	except code D03 (Roof and rear-end doors, high version)
	Right side of vehicle
Model	910.6
	with code T19 (Sliding door left)
	except code D03 (Roof and rear-end doors, high version)
	Left side of vehicle

Prepare rear side wall paneling with side roof paneling for installation

906 589 01 23 00

Set of templates

Repair materials

Number	Designation	Order number
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00

 Additional information can be found in the superordinate service document.
Safety information in the superordinate KD document must be observed.

 The next steps are shown on model 907.6 with code T16 (right sliding door) on the right component part and must be carried out in the same way for vehicles with code T19 (left sliding door) on the left side of the vehicle in the event of damage.

1	Mark separating point on rear side wall paneling (1) (area B).

 Observe dimension (b).

2	Disconnect separating point from rear side wall paneling (1) (area B).

 Commercially available devices/tools
Body power jigsaw

3	Dispose of the leftover piece that has been separated off.

b	Dimension (approx. 8 mm)

D63.10-2081-06

D63.10-1920-09

4	Punch holes in rear side wall paneling (1) with Ø 6 mm (area C).

 Commercially available devices/tools
Hole punching pliers with a diameter of 6 mm

5	Drill holes in rear side wall paneling (1) with Ø 7 mm (areas D and E).

 Commercially available devices/tools
Hand drill

6	Grind mating surfaces on rear side wall paneling (1) down to bare metal in the cross-hatched areas and around holes.

 Grind holes (area C) down to bare metal only on the rear side.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

7	Remove shavings and drill chips.

 Commercially available devices/tools
Wet and dry vacuum cleaner

8	Zinc dust paint to insides of spot weld flanges.

9	Punch holes in rear side wall paneling (1) with a diameter of 6 mm (areas F1 and F2).

 Commercially available devices/tools
Hole punching pliers with a diameter of 6 mm

10	Grind mating surfaces on rear side wall paneling (1) down to bare metal in cross-hatched areas and around holes (areas F1 and F2).

 Commercially available devices/tools
Rotary wire brush

11	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

D63.10-2099-06

D63.10-2100-09

12	Grind mating surfaces on rear side wall paneling (1) down to bare metal in cross-hatched areas.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

13	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

14	Zinc dust paint to insides of spot weld flanges.

D63.10-2101-09

15	Mark separating point on side roof paneling (2) (area G).

 Mark separating point along edge.

16	Disconnect separating point on side roof paneling (2) (area G).

 Commercially available devices/tools
Body power jigsaw

17	Dispose of the leftover piece that has been separated off.

D63.10-2102-09

18	Punch holes in side roof paneling (2) with a diameter of 6 mm (area H).

 Commercially available devices/tools
Hole punching pliers 6 mm

19	Grind mating surfaces on side roof paneling (2) down to bare metal in cross-hatched areas and around holes (area H).

 Commercially available devices/tools
Rotary wire brush

20	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

21	Grind mating surfaces on side roof paneling (2) down to bare metal in cross-hatched area.

 Sand down spot weld flanges to bare metal on both sides.

 Commercially available devices/tools
Rotary wire brush

22	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

23	Zinc dust paint to insides of spot weld flanges.

D63.10-2103-06

24	Align rear side wall paneling (1) and side roof paneling (2) relative to each other and fix in place.

 To align the rear side wall paneling (1) with the side roof paneling (2) use  set of templates.

 Commercially available devices/tools
Clamping pliers (Standard)

25	Rear side wall paneling (1) and side roof paneling (2)   (area I).

26	Clean weld joints.

 Commercially available devices/tools
Rotary wire brush

27	Remove shavings.

 Commercially available devices/tools
Wet and dry vacuum cleaner

28	Apply zinc dust paint to the spot weld flange on both sides (area I).

D63.10-2104-05

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