Model | 907.6 |
with code T16 (Sliding door right) | |
except code D03 (Roof and rear-end doors, high version) | |
except code D05 (Super-high roof) | |
except code D06 (Super-high roof painted in vehicle colour) | |
Right side of vehicle | |
Model | 907.6 |
with code T19 (Sliding door left) | |
except code D03 (Roof and rear-end doors, high version) | |
except code D05 (Super-high roof) | |
except code D06 (Super-high roof painted in vehicle colour) | |
Left side of vehicle | |
Model | 907.7 |
with code T16 (Sliding door right) | |
except code D03 (Roof and rear-end doors, high version) | |
Right side of vehicle | |
Model | 907.7 |
with code T19 (Sliding door left) | |
except code D03 (Roof and rear-end doors, high version) | |
Left side of vehicle | |
Model | 910.6 |
with code T16 (Sliding door right) | |
except code D03 (Roof and rear-end doors, high version) | |
Right side of vehicle | |
Model | 910.6 |
with code T19 (Sliding door left) | |
except code D03 (Roof and rear-end doors, high version) | |
Left side of vehicle |
Additional information can be found in the superordinate service document.
Safety information in the superordinate KD document must be observed.
The next steps are shown on model 907.733 except code D03 (roof and rear-end doors, high version) with code T16 (right sliding door) on the right side of the vehicle and must be carried out in the same way on vehicles with code T19 (left sliding door) on the left side of the vehicle in the event of damage.
1 | Mark separating point on side roof paneling (2) (area A). |
Mark separating point as shown. |
2 | Disconnect separating point from side roof paneling (2) (area A). |
Do not cut too deeply. |
Commercially available devices/tools |
D63.10-2084-06
D63.10-2085-09
3 | Mark separating points on rear side wall paneling (1) and side roof paneling (2) (area B and C). |
Mark separating points along the edge. |
4 | Disconnect separating points on rear side wall paneling (1) and side roof paneling (2) (area B and C). |
Do not make the cuts too deep. |
Commercially available devices/tools |
5 | Model 907.6/7 with one or two windows in the rear side wall |
Commercially available devices/tools |
6 | Model 907.6/7 with one or two windows in the rear side wall |
Commercially available devices/tools |
7 | Expose spot welds on rear side wall paneling (1) (areas D and E). |
Commercially available devices/tools |
8 | Cut off spot welds on rear side wall paneling (1) (areas D and E). |
Commercially available devices/tools |
9 | Expose weld seams on rear side wall paneling (1) (area F). |
Commercially available devices/tools |
10 | Disconnect weld seams from rear side wall paneling (1) (area F). |
Commercially available devices/tools |
11 | Expose spot welds on side roof frame (area G). |
Commercially available devices/tools |
12 | Cut off spot welds on side roof frame (area G). |
Commercially available devices/tools |
D63.10-2086-06
D63.10-2087-09
13 | Expose spot welds on rear side wall paneling (1) (areas H, I, J, K, L, M, and N). |
Commercially available devices/tools |
14 | Cut off spot welds on rear side wall paneling (1) (areas H, I, J, K, L, M, and N). |
Commercially available devices/tools |
15 | Reshape spot weld flange on rear side wall paneling (1) on the wheel arch (area M). |
Shown on rear side wall paneling (1) with one window; for vehicles with one or two windows in the rear side wall |
D63.10-2088-06
16.1 | Model 907.6/7 with one or two windows in the rear side wall |
16.2 | Model 907.6 without one and without two windows in the rear side wall, model 910.6 |
17 | Remove damaged rear side wall paneling (1) and side roof paneling (2). |
Shown on rear side wall paneling (1) without one window; for vehicles without one and without two windows in the rear side wall |
D63.10-2089-06
D63.10-2090-09
18 | Mark separating point at side roof paneling remaining piece (3) (area O). |
Mark separating point as shown. |
19 | Disconnect separating point at side roof paneling remaining piece (3) (area O). |
Do not make the cuts too deep. |
Commercially available devices/tools |
20 | Expose spot welds on side roof paneling remaining piece (3) (area P) and on rear side wall paneling remaining piece (4) (area Q). |
Commercially available devices/tools |
21 | Cut off spot welds on side roof paneling remaining piece (3) (area P) and on rear side wall paneling remaining piece (4) (area Q). |
Commercially available devices/tools |
22 | Remove side roof paneling remaining piece (3). |
23 | Heat rear side wall paneling remaining piece (4) in the cross-hatched area and disconnect. |
24 | Remove rear side wall paneling remaining piece (4). |
D63.10-2091-09
Shown on rear side wall with one window; for vehicles with one or two windows in the rear side wall |
D63.10-2092-09
Shown on rear side wall without one window; for vehicles without one and without two windows in the rear side wall |
25.1 | Model 907.6/7 with one or two windows in the rear side wall |
Sand down spot weld flanges to bare metal on both sides. |
Commercially available devices/tools |
25.2 | Model 907.6 without one window and without two windows in the rear side wall, model 910.6 |
Commercially available devices/tools |
26.1 | Model 907.6/7 with one or two windows in the rear side wall |
26.2 | Model 907.6 without one window and without two windows in the rear side wall, model 910.6 |
27 | Remove shavings and milling chips. |
Commercially available devices/tools |
D63.10-2093-09
28 | Grind down mating surfaces to bare metal in cross-hatched areas. |
Sand down spot weld flanges to bare metal on both sides. |
Commercially available devices/tools |
29 | Remove shavings and milling chips. |
Commercially available devices/tools |
30 | Zinc dust paint to insides of spot weld flanges. |
31 | Drill holes in the roof frame with a diameter of 7 mm (areas S and T). |
Commercially available devices/tools |
32 | Grind area around holes down to bare metal (areas S, T, U, V, and W). |
33 | Remove shavings and drill chips. |
Commercially available devices/tools |
D63.10-2129-06