Prepare rear side wall paneling for installation

AR63.10-D-0030-02TS

Prepare rear side wall paneling for installation

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Model

907.6/7

with code D03 (Roof and rear-end doors, high version)

with code T16 (Sliding door right)

Right side of vehicle

Model

907.6/7

with code D03 (Roof and rear-end doors, high version)

with code T19 (Sliding door left)

Left side of vehicle

Model

907.6

with code D05 (Super-high roof)

with code T16 (Sliding door right)

Right side of vehicle

Model

907.6

with code D05 (Super-high roof)

with code T19 (Sliding door left)

Left side of vehicle

Model

907.6

with code D06 (Super-high roof painted in vehicle colour)

with code T16 (Sliding door right)

Right side of vehicle

Model

907.6

with code D06 (Super-high roof painted in vehicle colour)

with code T19 (Sliding door left)

Left side of vehicle

Model

910.6

with code D03 (Roof and rear-end doors, high version)

with code T16 (Sliding door right)

Right side of vehicle

Model

910.6

with code D03 (Roof and rear-end doors, high version)

with code T19 (Sliding door left)

Left side of vehicle

Repair materials

Number

Designation

Order number

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

a

Dimension (approx. 25 mm)

b

Dimension (approx. 8 mm)

1

Scribe separating lines on rear side wall paneling (1) (areas A and B).

 Observe dimensions (A, B).

2

Cut rear side wall paneling (1) at separating points (areas A and B).

3

Dispose of cut-off pieces.

4

Punch holes in rear side wall paneling (1) with Ø 6 mm (area C).

5

Drill holes in rear side wall paneling (1) with Ø 7 mm (areas D and E).

6

Grind mating surfaces on rear side wall paneling (1) down to bare metal in cross-hatched areas and around holes (areas D and E).

 Grind areas around holes (area C) on rear side down to bare metal.

 Sand down spot weld flanges to bare metal on both sides.

7

Remove shavings and drill chips.

8

Zinc dust paint to insides of spot weld flanges.

9

Punch holes in rear side wall paneling (1) with Ø 6 mm (area G).

10

Grind mating surfaces on rear side wall paneling (1) down to bare metal in cross-hatched areas and around holes (area G).

11

Remove shavings.