Remove rear side wall paneling

AR63.10-D-0030-01TS	Remove rear side wall paneling
	000 588 00 84 00 Heat gun		WS54.00-P-0049B

Model	907.6/7
	with code D03 (Roof and rear-end doors, high version)
	with code T16 (Sliding door right)
	Right side of vehicle
Model	907.6/7
	with code D03 (Roof and rear-end doors, high version)
	with code T19 (Sliding door left)
	Left side of vehicle
Model	907.6
	with code D05 (Super-high roof)
	with code T16 (Sliding door right)
	Right side of vehicle
Model	907.6
	with code D05 (Super-high roof)
	with code T19 (Sliding door left)
	Left side of vehicle
Model	907.6
	with code D06 (Super-high roof painted in vehicle colour)
	with code T16 (Sliding door right)
	Right side of vehicle
Model	907.6
	with code D06 (Super-high roof painted in vehicle colour)
	with code T19 (Sliding door left)
	Left side of vehicle
Model	910.6
	with code D03 (Roof and rear-end doors, high version)
	with code T16 (Sliding door right)
	Right side of vehicle
Model	910.6
	with code D03 (Roof and rear-end doors, high version)
	with code T19 (Sliding door left)
	Left side of vehicle

Repair materials

Number	Designation	Order number
BR00.45-Z-1056-07A	1K-zinc dust paint	A 000 986 28 00

 Additional information can be found in the superordinate service document.
The safety information in the superordinate service document must be observed.

 The next steps are shown on model 907.733 with code D03 (roof and rear-end doors, high version) and code T16 (right sliding door) on the right side of the vehicle and must be carried out in the same way for vehicles with code T19 (left sliding door) on the left side of the vehicle in the event of damage.

D63.10-1963-09

1	Scribe separation lines on rear side wall paneling (1) (areas A and B)

 Scribe separation lines along edges.

2	Disconnect rear side wall paneling (1) from separating point (area B).

 Do not cut too deeply.
This prevents damage to the component parts located underneath.

 During installation, the cut-to-size new part is pushed under the remaining piece (3) and welded together with the rear side wall paneling (1).

3	Disconnect rear side wall paneling (1) from separating point (area A).

 Do not cut too deeply.
This prevents damage to the component parts located underneath.

D63.10-1964-08

4	Model 907.6/7 with window in side wall Expose spot welds on rear side wall paneling (1) (area C).

5	Model 907.6/7 with window in side wall Cut off spot welds on rear side wall paneling (1) (area C).

D63.10-1965-09

6	Expose spot welds on rear side wall paneling (1) (areas D, D1, E, F, G, H, and H1).

7	Cut off spot welds on rear side wall paneling (1) (areas D, D1, E, F, G, H, and H1).

8	Reshape spot weld flange on rear side wall paneling (1) at wheel arch (area F).

9	Expose spot welds on rear side wall paneling (1) (area J).

10	Cut off spot welds on rear side wall paneling (1) (area J).

11	Expose weld seams on rear side wall paneling (1) (area M).

12	Disconnect weld seams from rear side wall paneling (1) (area M).

13	Heat adhesive in hatched areas and separate.

D63.10-1914-06

14	Model 907.6 without window in side wall, Model 910.6 Heat adhesive between rear side wall paneling (1) and side wall paneling inner section (2) in cross-hatched areas and cut.

D63.10-1910-01

15	Heat adhesive in hatched areas and separate.

16	Remove damaged rear side wall paneling (1).

D63.10-1999-10

17	Expose spot welds on rear side wall paneling remaining piece (2.1) (area K).

18	Cut off spot welds on rear side wall paneling remaining piece (2.1) (area K).

19	Remove rear side wall paneling remaining piece (2.1).

D63.10-1966-12

D63.10-1967-07

20	Drill holes with a diameter of 7 mm (area L).

 Drill holes (area L) between the respective resistance spot weld connections.

D63.10-1968-09

21	Grind off remaining laser solder seam on roof paneling at the side (area O).

22	Grind mating surfaces down to bare metal in cross-hatched areas and around holes.

23	Remove shavings and drill chips.

24	Zinc dust paint to insides of spot weld flanges.

25.1	Model 907.6 without window in side wall, Model 910.6 Level adhesive residues in hatched areas to 1 mm.

 Observe pretreatment of bonding surfaces.

 See Fig. A.

25.2	Model 907.6/7 with window in side wall Grind side wall paneling inner section (2) down to bare metal in cross-hatched areas.

 See Fig. B.

26	Model 907.6/7 with window in side wall Remove shavings.

27	Model 907.6/7 with window in side wall Zinc dust paint to insides of spot weld flanges.

D63.10-2041-02

28	Grind down mating surfaces to bare metal in cross-hatched areas.

29	Level adhesive residues in hatched areas to 1 mm.

 Observe pretreatment of bonding surfaces.

30	Remove shavings.

D63.10-1918-06

31	Level adhesive residues in hatched areas to 1 mm.

 Observe pretreatment of bonding surfaces.

D63.10-1982-01

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