ar0716d1080a

Remove/install injection lines of common rail diesel injection (CDI)

유형 ar · 주제 07.16 · 버전 0400 · 2003-10-14

적용 대상: ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6 ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6 ENGINE 611.983 in MODEL 690.6

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위치

기능 그룹 1 엔진 › 07 혼합물 처리 › 07.16 커먼레일 디젤 분사 시스템 — 시리즈 611 (모델 981, 983, 987) · 시리즈 690 (모델 6**) · 시리즈 901 (모델 6**) · 시리즈 902 (모델 6**) · 시리즈 903 (모델 6**) · 시리즈 904 (모델 6**) · 시리즈 905 (모델 6**)

EinPAS 15 엔진 › 15.45 엔진 매니지먼트 › 15.45.13 라인/호스/밸브 — 시리즈 611 (모델 981, 983, 987) · 시리즈 690 (모델 6**) · 시리즈 901 (모델 6**) · 시리즈 902 (모델 6**) · 시리즈 903 (모델 6**) · 시리즈 904 (모델 6**) · 시리즈 905 (모델 6**)

엔진/변속기에도 적용: 612 981

AR07.16-D-1080A

Remove/install injection lines of common rail diesel injection (CDI)

14.4.99

ENGINE 611.981 /987 in MODEL 901.6, 902.6, 903.6, 904.6

ENGINE 612.981 in MODEL 902.6, 903.6, 904.6, 905.6

ENGINE 611.983 in MODEL 690.6

Remove/install injection lines of common rail diesel injection (CDI)

D07.16-0005-06

Shown on Engine 611

1 Injection line rail-injector

2 Injector

3 Rail

Modification notes

28.1.00

Figure modified from 20 Nm to 22 Nm

Figure in BA07.16-P-1011-01A of engine 611.981/987 and 612.981 modified

*BA07.16-P-1011-01A

15.11.02

Value modified from 22 Nm to 20 Nm

Figure for Series 1011 on Engine 612.981 revised

*BA07.16-P-1011-01A

25.9.03

Value changed from 20 Nm to 23 Nm

Value in series 1011 modified for engine 611.981/983/987,
612.981

*BA07.16-P-1011-01A

Remove/install

Danger!

Risk of explosion if ignition takes place, risk of poisoning caused by inhaling fuel vapors or swallowing fuel as well as risk of injury to skin and eyes exposed to fuel.

No fire, sparks, naked flames or smoking.
Pour fuels only into suitable and appropriately marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Remove top part of charge air distribution pipe

Only on engine 611.981/983/987

AR09.41-D-1312A

2

Remove trim panel of cylinder head cover

AR01.20-D-5015A

3

Unscrew union nuts of injection lines (1) at injector (2) and at rail (3)

Counterhold at threaded fitting of injectors (arrow). On no account exceed the tightening torque in order to avoid also slackening the threaded connection the next time.

*611589000300

*BA07.16-P-1011-01A

4

Remove injection lines (1)

Do not crimp or bend lines.

Seal connections after removing the injection lines. Ensure scrupulous cleanliness!

Installation: Ensure exact seating of the lines. Inspect sealing cone at the lines and replace lines if compression points exist.

To install the injection lines free of stress, slacken the rail in order to avoid any risk of the line fracturing. Do not tighten rail fully until after feeding in the injection lines.

5

Install in the reverse order

Danger!

Risk of accident. Accidents may result if the vehicle starts off unintentionally with the engine running. Risk of injury. Crushing and burn injuries may result while working on engine during when it is being started or when it is in operation.

Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

Danger!

Risk of explosion from fuel igniting. Risk of injury. Fuel may stream out and cause injury to eyes or skin.

Keep all ignition sources out of hazardous area.

Do not carry out any work on the system when it is pressurized.

AS07.16-Z-0001-01A

6

Inspect fuel system for leaks

Run engine, switch off and inspect for leaks.

Common rail diesel injection (CDI)

Number

Designation

Engine 611.983

BA07.16-P-1011-01A

Nut of pressure line to rail/injector

Nm

23

Common rail diesel injection (CDI)

Number

Designation

Engine 612.981

Engine 611.981/
987

BA07.16-P-1011-01A

Nut of pressure line to rail/injector

Nm

23

23

Remove/install injection lines of common rail diesel injection (CDI)

611 589 00 03 00

Socket wrench

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