Maintenance service

AP00.20-B-0011EVH

Maintenance service

11.03.2020

Model

693.1, 694.0 with engine 924.985

with code MS5 (Euro V)

Model

693.2/3 with engine 926.989

with code MS5 (Euro V)

Model

695.0/3 with engine 926.993

with code MS5 (Euro V)



M - Maintenance service



J - Scheduled maintenance service



Z- Additional services



Z1 - Additional services only in 1st M maintenance service



Z2 - Additional services every 2 M maintenance service



Z4 - Additional services every 4 M maintenance service



V3 - Engine valves adjustment (at 1st, 3rd, 5th, 7th and thus successively during M maintenance services)



V4 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services)



Additional services from the 2nd M maintenance service



Additional services only in the 1st and the 2nd M maintenance services



Additional services every 240.000 km or, maximum, every 2 years



J1 - Maintenance services every year



J2 - Maintenance services every 2 years



J3 - Maintenance services every 3 years



Final control

Customer

Order number

License plate number

Current mileage

Date

Signature

M

J

Z

Input condition not OK:



Completed















Checks to be performed by the Technical Consultant





Check the vehicle paintwork for damage resulting from corrosion or accidents







Inspect the side protection devices, side spoiler and air deflector for damages







Fire extinguisher: check the fastening, seal, pressure and charge expiration







Safety belts: check the conditions and operation



AP91.40-B-1001A





Horn, alarm buzzer and pilot lamps: check operation







Power windows actuation, doors power locks and remote control (special versions): check operation







Headlamps and external lamps: check operation



AP82.10-B-8251B





Forced ventilation and heating: check operation



.

AP83.00-B-8351B





Windshield wiper and washer: check operation



AP82.30-B-8252B





Seats: check adjustment devices operation







Air conditioning (special execution): check operation







Doors: check the locks, latches and handles for operation



AP72.00-B-7253B

Oil change



Engine: Change the oil and the filter



AP18.00-B-0101B



Manual transmission: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10EVA

If it is found that the vehicle is in the maintenance interval for oil change of the transmission



Change the oil.

Transmission 712.623/632, 715.563

AP26.00-B-2601A



Driving rear axle: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10EVA

If it is found that the vehicle is in the maintenance interval for oil change of the rear axle



Change the oil.

Rear axles 741.9, 745.0, 746.9, 772.110

AP35.00-B-3501A

Chassis and body



Rear axle: adjust the crown thrust screw (if there is)





Kingpins: lubricate with grease under pressure



AP00.20-B-0020C



Front and rear suspension spring beams pins: lubricate with grease under pressure



AP00.20-B-0020C



Rocker arms suspension articulations: lubricate with grease under pressure



Vehicles 694.000, 695.010/011/304

AP00.20-B-0020C



Front and rear brake shoes actuation shafts: lubricate with grease under pressure



Vehicles 693.1/2/3, 694.0, 695.0/3 with Code BB6 (Drum brakes in the ED (VA) and in the ET (HA))

AP00.20-B-0020C



Universal joints and sliding sleeve and intermediate bearing of the propeller shaft: lubricate with grease under pressure



AP00.20-B-0020C



Trailer coupler: lubricate with grease under pressure



Vehicle 693.328

AP00.20-B-0020C



Hydraulic power steering: Check the oil level



Steering boxes 765.833, 766.56

AP46.00-B-4611C

If the oil level is below the specified



Fill in with separated invoicing.



Windshield washer: Check the filling level



Vehicles 694.0, 695.0

AP82.35-B-8210D

If the windshield wiper liquid level is below the specified level



Replenish it.



All major assemblies (engine, transmission, front axle, rear axle, power steering system, cab tipping hydraulic system): check the tightness and condition



Vehicles 693, 694, 695.

AP00.20-B-0050B

 Pay attention to friction points and fixture.

In case of damage and leakage



Locate the cause and eliminate it, with a separate invoice.



All pipes and hoses (water, oil, fuel and fluid), sensor electric cables: check the tightness and condition



AP00.20-B-0051B

 Pay attention to friction points and fixture.

In case of damage and leakage



Locate the cause and eliminate it, with a separate invoice.



Reservoirs, pneumatic components, hydraulic components, front and rear suspension shock absorbers, cab suspension shock absorbers, dust guards and protection coif: check the tightness and the conditions



.

AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Locate the cause and eliminate it, with a separate invoice.



Intake system: intake tube between air filter and the engine: check the tightness condition



 Pay attention to friction points and fixture.

In case of damage and leakage



Locate the cause and eliminate it, with a separate invoice.



Cooling and heating system: visually inspect hoses and pipes for leaks



 Pay attention to friction points and fixture.

In case of damage and leakage



Locate the cause and eliminate it, with a separate invoice.



Clutch: Check clutch disc wear at the wear indicator



Vehicle 693.1

AP25.20-B-2550A



Transmission shaft: Check for play and wear of universal joints, sliding sleeve and intermediate bearing



AP41.10-B-4150A



Brake system: check brake linings for wear



Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))



Service and parking brakes (pneumatic brake system with manual adjusters): check for operation and adjust wheel brake



.

AP42.00-B-4255B



Automatic brake adjuster: check for operation



Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))



Automatic brake regulator: lubricate with grease under pressure



Vehicles with code BB6 (Drum brakes in the ED (VA) and in the ET (HA))



APU valve noise muffler: Check and clean



If the muffler has a excessive noise



Replace it with separated invoicing.



Steering: check sector rod play, condition and play of the steering terminals



AP46.00-B-4650C



Front and rear suspension shock absorbers fastening: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071D



3rd auxiliary shaft pneumatic suspender: check the components for play, wear, cracks or deformation



Vehicle 695.304

Engine



Fuel pre-filter with water separator: change the strainer



AP47.20-B-0783A



Fuel main filter: change the strainer



.

AP47.20-B-0780E



Air filter: Clean the automatic dust discharge valve





Air filter: check the filtering element saturation condition through the maintenance indicator



AP09.10-B-0951G



Poly V drive belt: check for belt and stretchers condition



.

AP13.22-B-1351B

If the belt has unilateral wear, or defective tensor



Replace them with separated invoicing.



Cooling system: check the coolant level and observe the ratio of the anti-corrosive/antifreeze additive



AP20.00-B-2010F

If the coolant or the ratio of the anti-corrosive/antifreeze additive is below the specified



Correct with a separate invoice.

Z1 - Additional services only in 1st M maintenance service



Arms and steering and connecting bars fastening: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071D



Fastening of the front stabilizer bar: check the tightening of nuts and bolts, re tightening if necessary



AP00.20-B-0071D



Fastening of the rear stabilizer bar: check the tightening of nuts and bolts, re tightening if necessary



Vehicles 693.185/186, 694.000/042, 695.010/011

AP00.20-B-0071D



Fastening of the front and rear suspension spring brackets to the vehicle frame: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071D



Fastening of the rocker arms suspension: check the tightening of nuts and bolts, re-tightening if necessary



Vehicle 695.304

AP00.20-B-0071D



Fastening of the suspender bracket of the auxiliary axle to vehicle frame: check tightening of nuts and bolts, re-tightening if necessary



Vehicle 695.304

AP00.20-B-0071D



Fastening of the rear axles tensioner bars: check the tightening of nuts and bolts, re-tightening if necessary



Vehicle 695.304

AP00.20-B-0071D



Fastening of the fuel tank brackets to vehicle frame and fastening straps of the reservoir: check the tightening of nuts and bolts, re tightening if necessary



AP00.20-B-0071D



Vehicle frame rear cross bar fastening: check the tightening of nuts and bolts, re-tightening if necessary



Vehicle 693.328

AP00.20-B-0071D



Cab rear suspension fastening to vehicle frame: check the tightening of nuts and bolts, re-tightening if necessary



Vehicle 693.298/328/388

AP00.20-B-0071D



Front and rear cab fastening to vehicle frame: check the tightening of nuts and bolts, retightening if necessary



AP00.20-B-0071D

Z2 - Additional services every 2 M maintenance service



Fastening of the front stabilizer bar: check the tightening of nuts and bolts, re tightening if necessary



AP00.20-B-0071D



Fastening of the rear stabilizer bar: check the tightening of nuts and bolts, re tightening if necessary



Vehicles 693.185/186, 694.000/042, 695.010/011

AP00.20-B-0071D



Fastening of the intermediate bearings bracket of the propeller shafts to the vehicle frame: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071D



Ventilation and heating system: replace the dust filter



AP00.20-B-0071D



Front axle(s) wheel hubs: change the grease and seals, check the bearings and adjust axial clearance



Front axles 732.79

AP33.20-B-3350C

 In case of daily use, with mixed service operation and mileage above 10,000 km/month.

 In case of use in road service.



Auxiliary axle wheel hubs: change the grease and seals, check the bearings and adjust axial clearance



Vehicle 695.304

 In the case of use in heavy duty.

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.



Front axle(s) wheel hubs: change the grease and seals, check the bearings and adjust axial clearance



Front axles 732.79

AP33.20-B-3350C

 In case of daily use, with mixed service operation and mileage above 10,000 km/month.



Spring pack: Visually check for damages



AP32.20-B-3255A

Z4 - Additional services every 4 M maintenance service



Air and water radiators: check for damage and obstruction of the air flow



AP09.41-B-0952B



Exhaust system: check for tightness, condition and attachment



AP49.00-B-4950A

If any leaks are found out



Repair, with a separate invoice.



Trailer coupling: Check for operation, play and fastening



Vehicle 693.328

AP31.10-B-3151A

 Observe manufacturer instructions.



Fuel reservoir: Clean the filtering screen



AP47.10-B-4730A

In the case of the internal cleaning of the reservoir



Make the cleaning with a separate service order.



Headlights: check aiming and adjust if necessary



AP82.10-B-8260E



ALB valve: check the adjustment of the braking force according to the load and adjust if necessary





Trailer coupler: remove the cotter-pin, check the castle nut tightening and lock the castle nut with a new cotter-pin





Rear cross bar fastening to vehicle frame: check the tightening of nuts and bolts, re-tightening if necessary



Vehicle 693.328

AP00.20-B-0071D



Engine brake: check and adjust operation conditions



AP14.15-B-1450C

V3 - Engine valves adjustment (at 1st, 3rd, 5th, 7th and thus successively during M maintenance services)



Valves: check the valves clearance



If the clearance is not as specified



adjust the clearance.

Vehicles 693.298/328/388 with engine 926.989

AP05.30-B-0560B

V4 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services)



Valves: check the valves clearance



If the clearance is not as specified



adjust the clearance.

Vehicles 693.185/186, 694.000/042, 695.010/011/304 with engine 924.985, 926.993

AP05.30-B-0560B

Additional services from the 2nd M maintenance service



Front axle(s) wheel hubs: change the grease and seals, check the bearings and adjust axial clearance



Front axles 732.7

AP33.20-B-3350C

 In the case of use in heavy duty.

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.



Auxiliary axle wheel hubs: change the grease and seals, check the bearings and adjust axial clearance



Vehicle 695.304

 In the case of use in heavy duty.

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.



Front axle(s) wheel hubs: change the grease and seals, check the bearings and adjust axial clearance



Front axles 732.79

AP33.20-B-3350C

 In case of use in severe and road service.

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.

Additional services only in the 1st and the 2nd M maintenance services



Springs beam “U” clips: re-tighten the bolts and nuts, according to the specified tightening torque



Additional services every 240.000 km or, maximum, every 2 years



AdBlue filter: replace



AP14.40-B-1481TA

J1 - Maintenance services every year



Compressed air desiccator: change the air desiccator



AP42.60-B-4381A



Clutch actuation system: change the hydraulic fluid of the system



AP25.20-B-2981DD

J2 - Maintenance services every 2 years



Air filter: Change the filtering element



AP09.10-B-0980H

 Observe assembly date.

J3 - Maintenance services every 3 years



AdBlue pressure accumulator: calibrate



AP14.40-B-1490TA



Cooling system: Change the coolant.



Vehicles 693, 694, 695.

AP20.00-B-2080C

 Only cooling systems refueled with anti-corrosive/anti-freezing additive class MB 325.0, or 325.3, and 326.3.

Final control







Routing test or in rolls



 Pay attention to the vehicle safety regarding the operation of brakes, steering, lighting, indicator lights and general performance.