gf4750d2012ho

Component description for fuel filter condensation sensor with heating element

Type gf · topic 47.50 · version 0100 · 2013-07-02

Applies to: ENGINE 642.896/992 in MODEL 906

Where it sits

Function group 1 Engine › 47 Fuel system, powertrain energy supply › 47.50 Sender, feeler, sensors — Series 906

Also applies to engines/gearboxes: 642 896, 642 992

GF47.50-D-2012HO

Component description for fuel filter condensation sensor with heating element

18.6.13

ENGINE

642.896/992 in MODEL 906

Component description for fuel filter condensation sensor with heating element

Shown on engine 642.896, view of engine from above

70

Fuel filter

R53/4

Fuel filter heater with condensation sensor (engine 642.896)

N47.50-2005-12

Location

The fuel filter heater with condensation sensor (engine 642.896) or the fuel filter water level sensor (B76) (engine 642.992) is inserted from above into the fuel filter.

Task

The condensation sensor for the fuel filter heater with condensation sensor (engine 642.8) or the fuel filter water level sensor (engine 642.9) detects the condensation level in the fuel filter.

The measurement is made using an AC voltage in order to avoid corrosion of the electrodes through electrolysis.

Component description for fuel filter condensation sensor with heating element

Engine 642.896

70

Fuel filter

76/1

Electrode 1

76/2

Electrode 2

76/3

Integrated electronics

76/4

Plug (to water suction)

76/5

Heating element

R53/4

Fuel filter heater with condensation sensor

D07.04-1210-11

Component description for fuel filter condensation sensor with heating element

Engine 642.992

70

Fuel filter

76/1

Electrode 1

76/2

Electrode 2

76/3

Integrated electronics

76/4

Plug (to water suction)

B76

Fuel filter water level sensor

P47.20-2257-11

Body

The condensation sensor for the fuel filter heater with condensation sensor (engine 642.8) or the fuel filter water level sensor (engine 642.9) consists of 2 electrodes. An integral electronic circuit is used for evaluation.

ENGINE 642.896
There is a heating element in the fuel filter heater with condensation sensor to improve the flow characteristics of fuel at temperatures < -10°C.

Function

The condensation sensor for the fuel filter heater with condensation sensor (engine 642.8) or the fuel filter water level sensor (engine 642.9) determines the electrical resistance between electrode 1 and electrode 2. The condensation sensor for the fuel filter heater with condensation sensor (engine 642.8) or the fuel filter water level sensor (engine 642.9) does not send an output signal if there is fuel between the electrodes.

If the water level in the fuel filter rises up to the electrodes, the electrical resistance between the electrodes drops. The drop in electrical resistance is detected by the integral electronics and read in from a condensation level of about 100 ml as a voltage signal by the glow output stage (N14/7) (engine 642.8) or by the CDI control unit (N3/20) (engine 642.9). The glow output stage (engine 642.8) reports the condensation level via the drive­LIN (LIN C1) to the CDI control unit (N3/30) (engine 642.8). The CDI control unit reacts by transmitting a warning message to the display (A1p1) in the IC (A1).