gf4740p2001orb

Component description for fuel pump control unit

Type gf · topic 47.40 · version 0100 · 2014-06-20

Applies to: ENGINE 626 in MODEL 205

Where it sits

Function group 1 Engine › 47 Fuel system, powertrain energy supply › 47.40 Control units/modules — Series 205

Also applies to engines/gearboxes: 626 ***

GF47.40-P-2001ORB

Component description for fuel pump control unit

12.6.14

ENGINE

626 in MODEL 205

Component description for fuel pump control unit

Shown on model 205.0

N118

Fuel system control unit

P47.40-2119-76

Location

The fuel system control unit is located under the trim of the right rear rocker panel.

Task

The fuel system control unit is supplied by the "Continental Automotive GmbH" company and bears the internal designation FSCM (GEN4Fuel System Control Module Generation 4).

The fuel system control unit regulates the fuel pump (M3) in accordance with requirements and transmits information about the current fuel pressure to the CDI control unit (N3/9).

Input and output signals

The following input signals are evaluated by the FSCU and the respective output signal is issued:

Direct input signals

Direct output signals

CAN input signals

CAN output signals

Direct input signals

Terminal 15

Terminal 30

Circuit 31

Signal "Fuel pump ON"

Left fuel tank fuel level indicator fill level sensor (B4/1)

Right fuel tank fuel level indicator fill level sensor (B4/2)

Fuel pressure sensor sensor signal (B4/7)

Direct output signals

Fuel pressure sensor power supply (5 V)

AC voltage signal for fuel pump (Phase U)

AC voltage signal for fuel pump (Phase V)

AC voltage signal for fuel pump (Phase W)

Fuel pump (FP)

CAN input signals

Fuel pump ON

Fuel specified pressure

CAN output signals

Fuel pressure

Diagnostic data

Body

The fuel system control unit comprises a plastic housing with two electrical connections.

Function

The function description is subdivided into the following points:

Controlling the fuel pump

Fuel system control unit limp-home mode

Fill level evaluation of fuel tank

Diagnosis

Tank drainage service

Variants

Controlling the fuel pump

Switching on of the fuel pump takes place if a "fuel pump ON" signal is received by the FSCU. This signal is sent redundantly by the CDI control unit as a CAN signal via the drive train CAN (CAN C1) and directly as a ground signal. The fuel system control unit detects the current fuel pressure by means of a voltage signal from the fuel pressure sensor and transmits this information via the drive train CAN to the CDI control unit. To control the fuel pump, the CDI control unit evaluates the fuel pressure and load requirement and sends the "specified fuel pressure" pulse width modulated signal to the fuel system control unit. This evaluates the PWM signal and actuates the fuel pump with three phase-shifted alternating current as required, so that the actual fuel pressure corresponds to the specified value. The fuel pump pressure is controlled dependent on the fuel temperature and the engine rpm between about 4.5 to a maximum of 6.7 bar.

Fuel system control unit limp-home mode

If the "fuel pump ON" ground signal is missing or is implausible, the fuel pump is switched off.

If the "specified fuel pressure" signal is missing or is implausible, the fuel pump is switched off.

If the "Circuit 15" signal is missing or is implausible, the fuel system control unit and therefore also the fuel pump are switched off.

Fill level evaluation of fuel tank

The FSCU reads in the fuel tank fuel level indicator fill level sensor to compute and evaluate the fill level of the fuel tank.

The nominal volumes of the fuel tank, the current fill level in percent and the reserve quantity are calculated from the values measured in ohms and transmitted to the CDI control unit with an appropriate signal. Furthermore the fill level sensors are checked for plausibility. In the event of implausible measurements, a fault message is sent to the CDI control unit.

Diagnosis

The FSCU performs am own and component check.

Recognized errors are stored by the fuel system control unit and sent to Xentry Diagnostics via the diagnostic CAN to the CDI control unit via the drive train CAN.

Tank drainage service

The fuel tank can be emptied over the FSCU without the engine running. To do this, the container draining function is selected using Xentry Diagnostics, and the following parameters are entered:

Parameter 01 for "fuel pump ON"

Time "0-99999" seconds

Fuel specified pressure 5.5 bar

During draining, Xentry Diagnostics must remain connected and the ignition must remain switched on.

Variants

The vehicle and engine variants are already stored in the FSCU. After replacement of the FSCU a variant coding must be carried out. The FSCU is diagnosis-capable (Star2).

Fuel system control unit pin/connector assignment

PE07.16-P-2101-97FBB