gf4710p2000ps

Fuel tank component description

Type gf · topic 47.10 · version 0101 · 2008-03-20

Applies to: MODEL 203 with ENGINE 113.988 up to Model Year 8 MODEL 209 with ENGINE 113.987

Where it sits

Function group 1 Engine › 47 Fuel system, powertrain energy supply › 47.10 Fuel tank — Series 203 · Series 209

Also applies to engines/gearboxes: 113 987, 113 988

GF47.10-P-2000PS

Fuel tank component description

22.3.04

MODEL 203 with ENGINE 113.988 up to Model Year 8

MODEL 209 with ENGINE 113.987

Fuel tank component description

P47.10-2310-11

45 Fuel filler neck

55/2 Fuel filter with fuel pressure controller
(in fuel tank)

75 Fuel tank

B4/1 Fuel gage sensor, left half of tank

B4/2 Fuel gage sensor, right half of tank

B4/3 Tank pressure sensor (at)

M3 Fuel pump

The fuel tank is positioned at the frame floor ahead of the rear axle because of the through-loading facility (from trunk into passenger compartment).

Fuel tank component description

P47.10-2164-08

55/2 Fuel filter with fuel pressure regulator

55/2a fuel pressure regulator

88 Fuel delivery module

92 Fuel pressure line to the engine (regulated fuel pressure)

95 Suction jet pump

B Fuel pressure line from fuel pump to fuel filter (uncontrolled fuel pressure)

C Fuel delivery line from suction jet pump to fuel delivery module

D Fuel pressure line for supplying suction jet pump

B4/1 Fuel gage sensor, left half of tank

B4/2 Fuel gage sensor, right half of tank

M3 Fuel pump

A Return flow from fuel pressure regulator to fuel delivery module

Design

The fuel tank consists of two-layer plastic and is divided into two chambers due to the U-shaped recess clearance. The chambers are connected to each other.

Function

The fuel flows from the two-stage fuel pump (M3) into the fuel delivery module (88), out of the right fuel tank chamber, through the fuel pressure line (B) to the fuel filter with fuel pressure regulator (55/2) into the left fuel tank chamber.

A junction with the fuel pressure line (D) supplies the suction jet pump (95). A suction effect is produced in the suction jet pump which draws the fuel from the deepest point out of the left fuel tank chamber to the fuel delivery module.

(C).

Moreover excess fuel flows from the fuel pressure regulator to the fuel delivery module ( A).

This ensures that the left fuel tank chamber is properly emptied.

The filtered fuel with controlled fuel pressure (to around 3.8 bar) is supplied to the engine (92) via the fuel pressure line (single-line system).

The housing of the fuel delivery module serves as a swirl pot. While cornering with a low level of fuel in the fuel tank, it prevents the fuel pump from drawing air.

A fuel strainer is installed as a coarse filter at the bottom in the fuel delivery module at the feed to the fuel pump.

Each fuel tank chamber has a fuel level sensor (B4/1, B4/2). Both resistance values are sent separately to the rear SAM control unit with fuse and relay module (N10/2).