gf0716w2023mdf

Driving operation, function

Type gf · topic 07.16 · version 0100 · 2019-11-11

Applies to: Engine 936.9 in model 963 with code V2B (Actros model generation 5) Engine 936.9 in model 963 with code V2F (Actros S/M cab, model generation 5) Engine 936.9 in model 964 with code V2J (Arocs model generation 5) Engine 936.9 in model 964 with code V3L (Actros BM964 model generation 5)

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.16 Diesel injection system common rail — Series 936 (models 9**) · Series 963 · Series 964

GF07.16-W-2023MDF

Driving operation, function

24.10.2019

Engine

936.9 in model 963

with code V2B (Actros model generation 5)

Engine

936.9 in model 963

with code V2F (Actros S/M cab, model generation 5)

Engine

936.9 in model 964

with code V2J (Arocs model generation 5)

Engine

936.9 in model 964

with code V3L (Actros BM964 model generation 5)

Driving operation, function

W07.16-A016-79

A3a

Drive control unit (CPC5)

B622

Rail pressure sensor

Y616 b1

Fan rpm sensor

A4

Engine management control unit (MCM)

B624

Oxygen sensor

Y621

Exhaust gas recirculation positioner

B44

Accelerator pedal sensor

B625

Fuel pressure sensor (outlet)

Y627

AdBlue® heater coolant solenoid valve

B600

Crankshaft position sensor

B626

Fuel pressure sensor (inlet)

Y628

Fuel metering valve

B601

Camshaft position sensor

CAN 4

Drive train CAN

Y629

Fuel shutoff valve

B602

Fuel temperature sensor

Y608

Cylinder 1 fuel injector

Y634

Pressure regulator valve

B604

Oil pressure sensor

Y609

Cylinder 2 fuel injector

Y635

Camshaft positioner solenoid

B606

Exhaust coolant temperature sensor

Y610

Cylinder 3 fuel injector

Y636

Boost pressure positioner

B613

Fresh air differential pressure sensor

Y611

Cylinder 4 fuel injector

Y637

Engine brake solenoid valve

B614

Charge air temperature sensor in compressor housing (engine 936.916)

Y612

Cylinder 5 fuel injector

Y643

Quantity control valve

B616

Charge air pressure and temperature sensor

Y613

Cylinder 6 fuel injector

A

Input signals

B617

Charge air temperature sensor in charge air distributor

Y616

Fan clutch solenoid valve

B

Output signals

General

During operation, the engine management control unit compares the specified engine torque coming in from the drive control control unit with the current actual engine torque. This is derived from the accelerator pedal's position and provided via the drive train CAN. If the requested engine specified torque is less than the current engine actual torque, the engine management control unit reduces the injection quantity. If the requested engine specified torque is greater than the current engine actual torque, then it increases the injection quantity.

The engine management control unit can limit the specified engine torque sent by the drive control control unit for engine protection reasons. This happens in the following cases:

The coolant temperature exceeds a specific value.

The engine has reached its end or maximum governed speed.

To comply with the maximum permissible speed.

Due to a control intervention function of the anti-lock braking system (ABS) or the acceleration skid control (ASR).

Limitation of the required engine torque always leads to limitation of the injection quantity.

The injection quantity is also dependent on the following input parameters:

Engine speed

Air mass

Coolant temperature

Fuel temperature

If the engine speed falls below 950 rpm, the engine management control unit increases the fuel pressure in the rail via the quantity control valve and activates the cylinder fuel injectors.

The exhaust gas recirculation (EGR) is active throughout the whole driving mode to reduce the nitrous oxide emissions.

The smoke emission limitation and the altitude correction can also influence the injection quantity (actuation period) as well as the start of actuation of the fuel injectors.

Smoke limit

The fuel quantity is limited via the smoke limitation characteristics so that virtually no output of smoke occurs.

Smooth running control

The smooth running control compensates for all of the differences in injection quantity in the individual fuel injectors.

Development of torque on the various cylinders can differ due to tolerances and wear on the individual fuel injectors. This leads to uneven running of the engine. The rotational speed of the crankshaft will always be slightly faster and slower. One particularly feels this when idling. The smooth running control can respond to rough running because it actuates every injection nozzle individually. It balances out the rotational speed fluctuations through slightly different injection quantities for the individual cylinder until all cylinders develop the same torque.

Altitude correction

Altitude correction is primarily designed in such a way that the exhaust gas turbocharger shaft speed, the compressor outlet temperature and the turbine inlet temperature of the exhaust gas turbocharger as well as the air/fuel ratio λ (lambda) do not exceed or fall below defined limits. To do this, the exhaust gas recirculation rate (EGR rate), the actuation start as well as the actuation period (injection quantity) of the fuel injectors are adjusted.

Drive control (CPC) control unit, component description

A3a

GF30.35-W-4105H

Engine management (MCM) control unit, component description

A4

GF07.08-W-4110MD

Accelerator pedal sensor, component description

B44

GF30.20-W-2012H

Crankshaft position sensor, component description

B600

GF03.20-W-4100MD

Camshaft position sensor component description

B601

GF05.20-W-4105MD

Fuel temperature sensor component description

B602

GF47.50-W-4100MD

Oil pressure switch component description

B604

GF18.40-W-2020MD

Coolant outlet temperature sensor component description

B606

GF20.00-W-4100MD

Component description for fresh air differential pressure sensor

B613

GF14.20-W-1003MD

Charge air temperature sensor in compressor impeller housing, component description

Vehicles with engine 936.916
B614

GF09.41-W-4135MD

Charge air pressure and temperature sensor, component description

B616

GF09.41-W-4110MD

Charge air temperature sensor in charge air housing, component description

B617

GF09.41-W-4125MD

Rail pressure sensor component description

B622

GF07.04-W-6253MD

Component description for an oxygen sensor

B624

GF07.04-W-6101MD

Diesel fuel metering device, component description

Vehicles with code M5Z(Engine version Euro VI)
B625, B626, Y628, Y629

GF49.20-W-3011MD

Component description for fuel injectors

Y608, Y609, Y610, Y611, Y612, Y613

GF07.03-W-6120MD

Component description for the electromagnetic viscous coupling

Y616, Y616 b1

GF20.40-W-2002H

Component description for exhaust gas recirculation actuator

Y621

GF14.20-W-4007MD

AdBlue heater coolant solenoid valve, component description

Vehicles with code M5Z(Engine version Euro VI)
Y627

GF14.40-W-3025MD

Pressure regulator valve, component description

Y634

GF07.05-W-6020MD

Camshaft positioner solenoid, component description

Y635

GF05.20-W-2110MD

Component description for boost pressure actuator

On vehicles with engine 936.912
Y636

GF09.40-W-4020MDA

On vehicles with engine 936.916
Y636

GF09.40-W-4020MD

Engine brake solenoid valve component description

Y637

GF14.15-W-3000MD

Component description for the quantity control valve

Y643

GF07.05-W-6010MD

Referenced documents