ar8210g0010ug

Teach in control unit for dynamic headlamp range control

Type ar · topic 82.10 · version 0104 · 2019-12-13

Applies to: Model 405.090/104/105/110/125/202/222 with code LA3 (Bi-Xenon headlamps, LED daytime driving lights)

Where it sits

Function group 3 Body › 82 Electrical system, body › 82.10 Exterior lights — Series 405 (models 090, 104, 105, 110, 125, 202, 222)

EinPAS 30 Lighting system › 30.15 Exterior lights › 30.15.11 Control unit/relay — Series 405 (models 090, 104, 105, 110, 125, 202, 222)

AR82.10-G-0010UG

Teach in control unit for dynamic headlamp range control

05.12.2019

Model

405.090/104/105/110/125/202/222

with code LA3 (Bi-Xenon headlamps, LED daytime driving lights)

Teach in control unit for dynamic headlamp range control

G82.10-3266-79

1

Cover

5

Bracket

2

Cover

6.1

Adjustment screw (side adjustment)

3

Plug socket housing

6.2

Adjustment screw (height adjustment)

4

Tml. 31 ground connection terminal stud

A317

Headlamp range adjustment control unit

Teach in control unit for dynamic headlamp range control

7

Separation line

8

Line

9

Central marking

N82.10-2610-01

Teach in control unit for dynamic headlamp range control

10

Wooden block

B366

Rear axle headlamp range adjustment ultrasonic sensor

G82.10-3267-81

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Danger

Risk of explosion/risk of fire caused by highly flammable materials in the vicinity of damaged xenon bulbs. Risk of injury caused by UV light, hot components on xenon headlamps and glass splinters produced by bursting xenon bulbs. Risk of poisoning caused by inhalation of mercury vapors and by swallowing of/skin contact with toxic salts and mercury compounds.

Do not touch parts conducting high voltage. Persons with active electronic implants (e.g. cardiac pacemakers) must never work on xenon headlamps. Switch off the entire lighting system. Wear insulated safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the danger zone. Ensure sufficient ventilation in the working area.

AS82.10-Z-0001-01A

Check

1

Park vehicle on a level surface.

The vehicle must be in ready-to-drive condition (unladen, fuel tank must be full (compensate for missing fuel by means of additional weight), driver's seat loaded with 75 kg) in order to check the headlamp adjustment.

2

Check and correct tire pressure.

AP40.15-G-4060U

3

Open engine hood and position upright.

See owner's manual.

Program

4

Remove cover (1).

WIS Service Media
wsm://01_201800_02

5

Remove cover (2) from connector housing (3).

6

Expose electrical line of plug socket housing (3) so much so that the ground connection terminal stud circuit 31 (4) can be connected.

7

Switch on ignition.

8

Switch on low beams and - within 30 s - connect the contact pin in the plug socket housing (3) to the terminal stud ground connection circuit 31 (4).

After approx.5 s the teach-in process starts and the headlamp range control actuator motor moves to the basic position for an unladen driving condition.

9

Disconnect plug socket housing (3) from ground connection terminal stud circuit 31 (4).

Do not switch off the ignition and low beams during the teach-in process.

10

Align headlamp adjuster to vehicle and adjust headlamp adjuster to match specifications on vehicle identification plate.

000 588 11 21 00 Adjustment device

WS82.00-P-0151B

Note the operating instructions of the headlamp aimer.
The vehicle identification plate is located on the B-pillar on the right side of the vehicle.

Adjust headlamp adjustment for unladen driving condition

11

Check headlamp adjustment.

For a correct height adjustment, the light-dark boundary must be congruent with the separation line (7) of the headlamp aimer.
For side adjustment, the kink line (8) must start below the central marking (9) on the separation line (7).

If problems are found,

correct headlamp adjustment by turning adjustment screws (6.1, 6.2).


AP82.10-G-8260UGG

After adjusting the headlamp adjustment, do not yet mount the headlamp range adjustment control unit (A317) and the side covers.

Run teach-in process for headlamp adjustment for loaded driving condition

12

Place a wooden block (10) in the center under the rear axle headlamp range adjustment ultrasonic sensor (B366).

Use a wooden block (10) exactly 5 cm high and with a length and width of at least 30 cm.

13

Change setting on headlamp adjuster to match the set value for the basic setting.

Set value on headlamp adjuster for basic setting of bi-xenon headlamps

*BE82.10-N-1001-01D

14

Connect contact pin in plug socket housing (3) for approx. 1 to 3 s to ground connection terminal stud circuit 31 (4) then disconnect again.


After disconnecting the contact pin from the ground connection terminal stud circuit 31 (4), continuously monitor the light incidence in the headlamp aimer.
Otherwise, it may lead to an incorrect adjustment of the headlamps.

After disconnecting the contact pin the headlamp adjustment automatically gradually approaches the separation line (7).
Keep the plug socket housing (3) in close proximity to ground connection terminal stud tml. 31 (4) in order to contact with ground connection terminal stud tml. 31 (4) again once the correct headlamp adjustment has been made.

15

If the light-dark boundary is congruent with the separation line (7) of the headlamp aimer, connect the contact pin in the plug socket housing (3) with the ground connection terminal stud circuit 31 (4).

Keep the contact until completion of the teach-in process has been signaled with the headlamp range adjustment actuator motor switching on and off once.

If the separation line (7) has been exceeded,

perform the teach-in process again, starting with operation step 7.

16

Disconnect plug socket housing (3) from ground connection terminal stud circuit 31 (4).

17

Remove the wooden block (10) from below the rear axle headlamp range adjustment ultrasonic sensor (B366).

As soon as the wooden block (10) has been removed, the height of the main headlamp changes gradually and automatically.

Check result of teach-in process

18

Change setting on headlamp adjuster to match specifications on vehicle identification plate.

19

Once automatic readjustment of the headlamp range control is completed, check the adjustment of the headlamps.

If the height has been adjusted correctly, the separation line (7) of the headlamp aimer will be congruent.
For side adjustment, the kink line (8) must start below the central marking (9) on the separation line (7).

If problems are found,

perform the teach-in process again, starting with operation step 7.

20

Install headlamp range adjustment control unit (A317) and side covers.

When the headlamps have been adjusted at the adjustment screws (6.1, 6.2).

21

Switch off low beams and ignition.

22

Mount cover (2) onto connector housing (3).

23

Attach electric line of connector housing (3) to cable ties again.

24

Install cover (1).

25

Close hood.

Basic setting of bi-xenon headlamps

Number

Designation

Model 405.090 with code LA3

Model 405.104/105 with code LA3

BE82.10-N-1001-01D

Set value on headlamp adjuster for basic setting of bi-xenon headlamps

%

3,1

3,0

Basic setting of bi-xenon headlamps

Number

Designation

Model 405.110/202 with code LA3

Model 405.125 with code LA3

BE82.10-N-1001-01D

Set value on headlamp adjuster for basic setting of bi-xenon headlamps

%

2,9

2,8

Basic setting of bi-xenon headlamps

Number

Designation

Model 405.222 with code LA3

BE82.10-N-1001-01D

Set value on headlamp adjuster for basic setting of bi-xenon headlamps

%

2,7

Referenced documents