Disassemble, assemble transmission · ar2610t0001b · Mercedes-Benz WIS

AR26.10-T-0001B

Disassemble, assemble transmission

9.10.06

TRANSMISSION 714.668 /690 /691 /692 in MODEL NMB613

TRANSMISSION 714.692 in MODEL NMB671

T26.10-0010-09

Shown on transmission 714.690 with Voith retarder R115 (integral), code B10

8 Shift fork

9 Shift rail

10 Input shaft bearing cap

11 Countershaft bearing cap

12 Input shaft

13 Countershaft

14 Main shaft

25 Oil pump shim

26 Countershaft tapered roller bearing outer race

27 Main shaft tapered roller bearing outer race

30 Reverse gear shaft with reverse gear

35 Centering pin

38 Oil pump

15 Rear transmission housing

16 Shift fork bearing pin

18 Front transmission housing

19 Countershaft shim

20 Input shaft shim

22 Countershaft tapered roller bearing outer race

23 Input shaft tapered roller bearing outer race

T26.10-0006-09

Shown on transmission 714.691 with electronic power shift (EPS), code G61

2 Rear transmission cover

3 Rear transmission cover

4 Seal

5 Output flange

6 Thrust piece

7 Stretch bolt

8 Shift fork

9 Shift rail

23 Input shaft tapered roller bearing outer race

25 Oil pump shim

26 Countershaft tapered roller bearing outer race

27 Main shaft tapered roller bearing outer race

29 Thrust plate

30 Reverse gear shaft with reverse gear

35 Centering pin

38 Oil pump

10 Input shaft bearing cap

11 Countershaft bearing cap

12 Input shaft

13 Countershaft

14 Main shaft

15 Rear transmission housing

16 Shift fork bearing pin

18 Front transmission housing

19 Countershaft shim

20 Input shaft shim

22 Countershaft tapered roller bearing outer race

T26.10-0007-09

Shown on transmission 714.668

2 Rear transmission cover

3 Rear transmission cover

5 Output flange

6 Thrust piece

7 Stretch bolt

8 Shift fork

9 Shift rail

10 Input shaft bearing cap

11 Countershaft bearing cap

26 Countershaft tapered roller bearing outer race

29 Thrust plate

30 Reverse gear shaft with reverse gear

31 Countershaft shim

32 Main shaft shim

36 Spring washer

37 Main shaft cylindrical roller bearing

39 Countershaft bearing cap gasket

12 Input shaft

13 Countershaft

14 Main shaft

15 Rear transmission housing

16 Shift fork bearing pin

18 Front transmission housing

19 Countershaft shim

20 Input shaft shim

22 Countershaft tapered roller bearing outer race

24 Seal of input shaft bearing cap

	Disassemble
 Danger!	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
1	Drain transmission oil
	Manual transmission - oil change		AP26.00-T-2601A
2	Remove transmission	Transmission 714.690 in model 613.365
		Transmission 714.692 in model 671.005/010/322/327
		Transmission 714.692 in model 613.365 without Voith retarder R115 (integral), code B10
		Transmission 714.692 in model 613.365 with Voith retarder R120, code B11
		Transmission 714.692 in model 613.365 without Voith retarder R120 code B11
		Transmission 714.668 in model 613.355, transmission 714.690/691 in model 613.355/455/485	AR26.10-T-0020B
		Transmission 714.692 in model 613.365 with Voith retarder R115 (integral), code B10	AR26.10-T-0020C
3	Detach clutch housing from transmission	 Only perform on transmission without integrated clutch housing.	AR26.30-T-0330B
4	Attach transmission to assembly device
5	Remove shift mechanism	On transmission 714.668/690/692 with "Manual" gearshift, code G62
		On transmission 714.692 with "Control cable" gearshift, code G63	AR26.60-T-0001B
		On transmission 714.691/692 with electronic power shift (EPS), code G61	AR26.60-T-0001C
6	Remove rear transmission housing (15)		AR26.40-T-2475B
7	Remove shift forks (8) and shift rails (9)		AR26.60-T-0010B
8	Remove main shaft (14) and countershaft (13)		AR26.50-T-0001B
9	Remove input shaft bearing cap (10) and countershaft bearing cap (11)		AR26.30-T-1010B
10	Remove input shaft (12)		AR26.50-T-4743B
11	Remove oil strainer	Only on transmission 714.690/691/692	AR26.56-T-1000B
12	Disassemble main shaft (14)	Transmission 714.690/691/692	AR26.50-T-0420B
		Transmission 714.668	AR26.50-T-0420C
13	Disassemble countershaft (13)		AR26.50-T-4775B
14	Disassemble input shaft (12)	Transmission 714.690/691/692	AR26.50-T-4744B
		Transmission 714.668	AR26.50-T-4744C
15	Disassemble rear transmission cover (2, 3)	Only on transmission 714.692 without Voith retarder R115 (integral), code B10	AR26.30-T-0315AA
		Only on transmission 714.690/691 without Voith retarder R115 (integral), code B10	AR26.30-T-0315B
		Transmission 714.668	AR26.30-T-0315C
16	Disassemble shift mechanism	Transmission 714.692 with electronic power shift (EPS), code G61
		Transmission 714.692 with "Control cable" gearshift, code G63
		Transmission 714.668/690/692 with "Manual" gearshift, code G62	AR26.60-T-6515B
		Transmission 714.691 with electronic power shift (EPS), code G61	AR26.60-T-6515A
17	Disassemble input shaft bearing cap (10)		AR26.30-T-1030B
18	Disassemble rear transmission housing (15)		AR26.40-T-2476B
19	Disassemble front transmission housing (18)		AR26.40-T-2471B
20	Disassemble reverse gear		AR26.50-T-4801B
21	Clean all parts, check for wear and replace if necessary
	Assemble
22	Assemble reverse gear		AR26.50-T-4801B
23	Assemble front transmission housing (18)		AR26.40-T-2471B
24	Assemble rear transmission housing (15)		AR26.40-T-2476B
25	Assemble input shaft bearing cap (10)		AR26.30-T-1030B
26	Assemble shift	On transmission 714.692 with electronic power shift (EPS), code G61
		On transmission 714.692 with "Control cable" gearshift, code G63
		On transmission 714.668/690/692 with "Manual" gearshift, code G62	AR26.60-T-6515B
		On transmission 714.691 with electronic power shift (EPS), code G61	AR26.60-T-6515A
27	Assemble rear transmission cover (2, 3)	Only on transmission 714.692 without Voith retarder R115 (integral), code B10	AR26.30-T-0315AA
		Only on transmission 714.690/691 without Voith retarder R115 (integral), code B10	AR26.30-T-0315B
		With transmission 714.668	AR26.30-T-0315C
28	Assemble (12) input shaft	Transmission 714.690/691/692	AR26.50-T-4744B
		Transmission 714.668	AR26.50-T-4744C
29	Assemble countershaft (13)		AR26.50-T-4775B
30	Assemble main shaft (14)	Transmission 714.690/691/692	AR26.50-T-0420B
		Transmission 714.668	AR26.50-T-0420C
31	Install oil strainer	Only on transmission 714.690/691/692	AR26.56-T-1000B
32	Install input shaft (12)		AR26.50-T-4743B
33	Install input shaft bearing cap (10) and countershaft bearing cap (11)	 Only install on transmission 714.690/691/692 using the old bolts, screw on finger-tight.
		With transmission 714.668	AR26.30-T-1010B
34	Install main shaft (14) and countershaft (13)		AR26.50-T-0001B
35	Install shift forks (8) and shift rails (9)		AR26.60-T-0010B
36	Install rear transmission housing (15)	 Do not yet install rear transmission cover (2) on transmission 714.668.	AR26.40-T-2475B
37	Determine main shaft shim (32)	Only on transmission 714.668	AR26.50-T-0420-11A
			*BE26.50-N-1005-03B
			*001589532100
			*343589004000
38	Determine countershaft shim (31)	Only on transmission 714.668	AR26.50-T-4775-01A
			*BE26.50-N-1006-03B
			*000589596300
			*001589532100
			*343589004000
39	Install rear transmission cover (2)	Only on transmission 714.668	AR26.30-T-0310C
40	Remove input shaft bearing cap (10) and countershaft bearing cap (11)	Only on transmission 714.690/691/692
41	Determine input shaft shim (20) for input shaft bearing cap (10)	Only on transmission 714.690/691/692	AR26.30-T-1000-01B
			*BE26.30-N-1001-01C
			*BA26.40-N-1005-01H
			*000589596300
			*001589532100
			*001589752100
			*343589004000
42	Determine countershaft shim (19) for countershaft bearing cap (11)	Only on transmission 714.690/691/692	AR26.30-T-1000-02B
			*BE26.30-N-1002-01C
			*BA26.40-N-1005-01H
			*000589596300
			*001589532100
			*001589752100
			*343589004000
43	Install input shaft bearing cap (10) and countershaft bearing cap (11)	Only on transmission 714.690/691/692	AR26.30-T-1010B
44	Install shift linkage.	Transmission 714.668/690/692 with "Manual" gearshift, code G62
		Transmission 714.692 with "Control cable" gearshift, code G63	AR26.60-T-0001B
		Transmission 714.691/692 with electronic power shift (EPS), code G61	AR26.60-T-0001C
45	Detach transmission from assembly device
46	Attach clutch housing to transmission	 Only perform on transmission without integrated clutch housing.	AR26.30-T-0330B
47	Install transmission	Transmission 690 in model 613.365
		Transmission 714.692 in model 671.005/010/322/327
		Transmission 714.692 in model 613.365 without Voith retarder R115 (integral), code B10
		Transmission 714.692 in model 613.365 with Voith retarder R120, code B11
		Transmission 714.692 in model 613.365 without Voith retarder R120 code B11
		Transmission 714.668 in model 613.355, transmission 714.690/691 in model 613.355/455/485	AR26.10-T-0020B
		Transmission 714.692 in model 613.365 with Voith retarder R115 (integral), code B10	AR26.10-T-0020C
48	Fill with transmission oil
	Manual transmission - oil change		AP26.00-T-2601A

Test values for cover

Number	Designation		Transmission 714.690/691/692


BE26.30-N-1001-01C	Shims for input shaft bearing cap (preload for input shaft and main shaft)	mm	0.00...0.15
BE26.30-N-1002-01C	Shims for countershaft bearing cap (preload for countershaft)	mm	0.05...0.10

Test specifications for shafts

Number	Designation		Transmission 714.668


BE26.50-N-1005-03B	Main shaft axial play	mm	0.02...0.08
BE26.50-N-1006-03B	Countershaft axial play	mm	0.02...0.08

 Housing

Number	Designation		Trans-mission 714.690/ 692	Trans-mission 714.691


BA26.40-N-1005-01H	Bolt, strip clamp to transmission housing	Nm	10	10

001 589 53 21 00

Torque wrench

Dial indicator

Strip clamp

Dial indicator holder

000 589 59 63 00

001 589 75 21 00

343 589 00 40 00

Referenced documents

ap2600t2601a Manual transmission - oil change
ar2610t0020b Remove/install transmission
ar2610t0020c Remove/install transmission
ar2630t0310c Remove/install rear transmission cover
ar2630t0315aa Disassembling and assembling rear transmission cover
ar2630t0315b Disassembling and assembling rear transmission cover
ar2630t0315c Disassembling and assembling rear transmission cover
ar2630t0330b Remove/install clutch housing
ar2630t100001b Determining shim for input shaft bearing cover
ar2630t100002b Determining shim for countershaft bearing cover
ar2630t1010b Remove/install input shaft and countershaft bearing caps
ar2630t1030b Disassembling and assembling input shaft bearing cover
ar2640t2471b Disassemble/assemble front part of transmission housing
ar2640t2475b Remove/install rear section of transmission housing
ar2640t2476b Disassemble/assemble rear section of transmission housing
ar2650t0001b Remove/install main shaft and countershaft
ar2650t042011a Selecting shim for main shaft
ar2650t0420b Disassemble and assemble main shaft
ar2650t0420c Disassemble and assemble main shaft
ar2650t4743b Remove/install input shaft
ar2650t4744b Disassemble/assemble input shaft
ar2650t4744c Dismantle, assemble drive shaft.
ar2650t477501a Determining shim for countershaft
ar2650t4775b Disassemble, assemble countershaft
ar2650t4801b Disassembling and assembling reverse gear
ar2656t1000b Removing and installing oil strainer
ar2660t0001b Remove and install gearshift system
ar2660t0001c Remove and install gearshift system
ar2660t0010b Removing and installing shift forks and shift rails
ar2660t6515a Disassemble/assemble gearshift system
ar2660t6515b Disassemble/assemble gearshift system
as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts