ar2660t0001c

Remove and install gearshift system

Type ar · topic 26.60 · version 0203 · 2012-03-06

Applies to: TRANSMISSION 714.120 /140 /691 /692 in MODEL NMB613 with CODE (G61) Electronic power shift (EPS) TRANSMISSION 714.120 /140 /692 in MODEL NMB671 with CODE (G61) Electronic power shift (EPS)

Where it sits

Function group 2 Chassis › 26 Manual transmission › 26.60 Gearshift — Series 613 · Series 671

EinPAS 17 Drivetrain/axle › 17.35 Shift mechanism/gear control › 17.35.30 Shift module/gearshift lever/shift rod/shift cable — Series 613 · Series 671

Also applies to engines/gearboxes: 714 120, 714 140, 714 691, 714 692

AR26.60-T-0001C

Remove and install gearshift system

2.3.12

TRANSMISSION 714.120 /140 /691 /692 in MODEL NMB613 with CODE (G61) Electronic power shift (EPS)

TRANSMISSION 714.120 /140 /692 in MODEL NMB671 with CODE (G61) Electronic power shift (EPS)

Remove and install gearshift system

T26.60-0022-06

Shown on transmission 714.691

1 Gear shift cylinder

2 Gate shift cylinder

3 Shift shaft bearing cap

4 Upper shift housing

5 Shift shaft

6 Shift hub bearing cap

7 O-ring

8 Front transmission housing

9 Compressed-air line

10 Bracket

11 Screw

12 Screw

13 Screw

14 Spring washer

15 Cam plate

16 Sliding block

B89 EPS sensor (gear)

B90 EPS sensor (gate)

S4 Transmission starter lockout switch

Modification notes

12.3.10

Value changed: Bolt, shift housing to transmission housing

Transmission 714.140/143/ 160/161

*BA26.40-N-1001-01H

Remove/install

1

Remove transmission

Transmission 714.692 in model 671.005/010/322/327

Transmission 714.120 in model 613.365/368

Transmission 714.120 in model 613.364 without Voith retarder R115 (integral) code B10

Transmission 714.120 in model 613.364 with Voith retarder R120 code B11

Transmission 714.120 in model 613.364 without Voith retarder R120 code B11

Transmission 714.692 in model 613.365 without Voith retarder R115 (integral) code B10

Transmission 714.692 in model 613.365 with Voith retarder R120 code B11

Transmission 714.692 in model 613.365 without Voith retarder R120 code B11

Transmission 714.691 in models 613.355/455/485

AR26.10-T-0020B

Transmission 714.120 in model 671.015/020/030/042/332,

Transmission 714.140 in models 671.015/020/021/030/042/332

AR26.10-T-0020AA

Transmission 714.120/140 in model 613.358/388

AR26.10-T-0020BA

Transmission 714.120 in model 613.364 with Voith retarder R115 (integral) code B10, transmission 714.692 in model 613.365 with Voith retarder R115 (integral) code B10

AR26.10-T-0020C

Transmission 714.120 in model 613.367

AR26.10-T-0020CB

2

Remove compressed-air line (9)

To do this, loosen compressed air line (9) from the brackets (10) and unscrew gear shift cylinder (1) and gate shift cylinder (2).

Installation:

Check compressed air line (9) for damage and replace if necessary. Pay attention to correct routing of compressed air line (9).

3

Remove gear shift cylinder (1)

AR26.18-T-2000B

4

Remove gate shift cylinder (2)

AR26.18-T-2100B

5

Remove EPS sensor (gear) (B89)

Installation:

Check the electrical cable and connector for damage, replace if necessary.

*BA26.19-N-1001-01F

*000589642100

6

Remove EPS sensor (gate) (B90)

Installation:

Check the electrical cable and connector for damage, replace if necessary.

*BA26.19-N-1002-01F

*000589642100

7

Unscrew transmission starter lockout switch (S4) from the front transmission housing (8)

*BA26.19-N-1006-01F

*000589642100

8

Unscrew shift shaft bearing cap (3) from the front transmission housing (8)

Installation:

Coat sealing surface with sealant.

Transmissions 714.691/692

*BA26.30-N-1001-01D

Transmissions 714.120/140

*BA26.30-N-1010-01G

*001589752100

*BR00.45-Z-1092-02A

9

Remove cam plate (15) with slider (16) from the shift shaft bearing cap (3)

10

Unscrew upper shift housing (4) from the front transmission housing (8)

*BA26.40-N-1001-01H

*001589752100

11

Pull the upper shift housing (4) together with the shift hub bearing cap (6), shift hub and shift shaft (5) out of the front transmission housing (8)

Installation:

Coat sealing surfaces with sealant.

*BR00.45-Z-1092-02A

12

Install in the reverse order

Sensors

Number

Designation

Transmission 714.100/668/
690/691/692
in model 613

Trans-mission
714.120
in model 613

Transmission
714.140
in model 613.358/388

BA26.19-N-1001-01F

Gear sensor to transmission housing

M12

Nm

19

19

19

M18

Nm

30

30

30

M20

Nm

57

57

57

BA26.19-N-1002-01F

Bolt, gate sensor to transmission housing

Nm

57

57

57

BA26.19-N-1006-01F

Starter interlock switch to transmission housing

M12

Nm

19

19

19

M20

Nm

57

57

57

Sensors

Number

Designation

Trans-mission
714.120
in model 671

Trans-mission
714.140
in model 671

Trans-mission 714.692 in model 671

BA26.19-N-1001-01F

Gear sensor to transmission housing

M12

Nm

19

19

19

M18

Nm

30

30

30

M20

Nm

57

57

57

BA26.19-N-1002-01F

Bolt, gate sensor to transmission housing

Nm

57

57

57

BA26.19-N-1006-01F

Starter interlock switch to transmission housing

M12

Nm

19

19

19

M20

Nm

57

57

57

Cover

Number

Designation

Trans-mission 714.691

Trans-mission
714.692

BA26.30-N-1001-01D

Bolt, bearing cap of shift shaft to transmission housing

Nm

19

19

Cover

Number

Designation

Transmission
714.100/120

Transmission
714.140/143/ 160/161

BA26.30-N-1010-01G

Bolt, bearing cap of shift shaft to transmission housing

Nm

19

19

Housing

Number

Designation

Trans-mission
714.100/
120

Trans-mission
714.140/
143/160/
161

BA26.40-N-1001-01H

Bolt, shift housing to transmission housing

Nm

23

23

Housing

Number

Designation

Trans-mission 714.690/
692

Trans-mission 714.691

BA26.40-N-1001-01H

Bolt, shift housing to transmission housing

Nm

19

19

Remove and install gearshift system
Remove and install gearshift system

001 589 75 21 00

Torque wrench

Torque wrench

000 589 64 21 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1092-02A

Adhesive kit, body, 2-component adhesive

A 009 989 36 71

Referenced documents