Shown on transmission 711.680 |
1 | Transmission |
2 | Support plate |
3 | Major assembly mount |
4 | Oil filler plug |
D26.10-1148-06
Danger | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. | |
Warning | Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | |
Caution | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. | |
Caution | Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil | Wear protective gloves, protective clothing and safety glasses. | |
Caution | Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | |
Topical note | Brake fluid notes | ||
Topical note | Information on preventing damage to electronic components due to electrostatic discharge | ||
| Remove/install | ||
1 | Disconnect ground line from battery. | ||
2 | Clean area around cap of brake fluid reservoir. | Assembly cleaner | |
3 | Unscrew cap of brake fluid reservoir. | ||
4 | Extract brake fluid from brake fluid reservoir. | Commercially available tools | |
5 | Raise vehicle. | ||
6 | Secure vehicle on vehicle lift. | ||
7 | Drain fluid from transmission. | If transmission (1) is replaced or repaired. | |
| Transmission 711 | ||
| Transmission 710 | ||
8 | Remove propeller shaft from power take-off output flange. | Model 906 with code N07 (Power take-off countershaft (2b) with flange) | |
Topical note | Notes on threaded connections fastened using a tightening angle-based tightening process | ||
Screw, propeller shaft to power take-off output flange | |||
9 | Disconnect electric lines from power take-off. | Model 906 with code N05 (Power take-off countershaft (2c) without flange) Model 906 with code N07 (Power take-off countershaft (2b) with flange) | |
10 | Remove hydraulic line from power take-off slave cylinder. | Model 906 with code N05 (Power take-off countershaft (2c) without flange) Model 906 with code N07 (Power take-off countershaft (2b) with flange) | |
Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | |||
Hydraulic line to power take-off slave cylinder | |||
Box wrench socket | |||
11 | Remove shift cables from transmission (1). |
| |
Transmission 710.510, 711.680 Transmission 711.685 with engine 642.992 Transmission 711.685 with engine 642.993 | |||
Installation: Apply coating of grease to ball heads on shift cables. | |||
Long-life grease | |||
12 | Remove rpm sensor. |
| |
13 | Disconnect transmission neutral position electrical connector (X162). |
| |
14 | Remove lines and components from underside of transmission. | ||
Commercially available tools | |||
Transmission 711.685 in model 906 with engine 642.896Bolt, diesel particulate filter to transmission bracket | |||
Transmission 711.685 in model 906 with engine 642Bolt, cover on starter opening to crankcase | |||
Nut/screw/bolt, transmission carrier to integral carrier/mounting console | |||
Screw/bolt, rear engine mount to transmission | |||
Screw/bolt, manual transmission to engine | |||
Transmission 711.680 in model 900, 906Bolt, exhaust bracket to transmission and exhaust | |||
Bolt, exhaust system bracket to transmission | |||
Transmission 710.510 in model 906 with engine 651 Transmission 711.680 in model 900, 906 with engine 651Bolt, bracket to front diesel particulate filter | |||
Record plug | |||
15 | Remove check strap. | ||
Bolt, retaining bracket to frame floor assembly | |||
16 | Secure propeller shaft of transmission (1) in area of propeller shaft intermediate bearing to prevent it from falling down. | To do so, use a cable tie. | |
17 | Detach propeller shaft from transmission(1). | Model 906 except code N07 (Power take-off countershaft (2b) with flange) | |
If necessary, | |||
| |||
Remove propeller shaft with propeller shaft intermediate bearing. | |||
18 | Remove transfer case. |
| |
19 | Position major assembly mount (3) with support plate (2) on transmission (1). | ||
| 000 588 11 62 00 Major assembly mount | ||
| 000 588 10 62 00 Support plate | ||
20 | Secure transmission (1) on support plate (2) using tensioning strap. | Commercially available tools | |
21 | Support engine between oil pan and front axle carrier. | To do so, use a suitable wooden block. | |
22 | Remove transmission (1). | Mark installation location of screws. | |
Installation: Observe the screw markings. | |||
Screw/bolt, manual transmission to engine | |||
23 | Install in the reverse order. | ||
24 | Bleed clutch actuation system. | ||
| Check | ||
25 | Check transmission oil level. | If the transmission oil has not been drained. | |
To do so, remove oil filler screw (4). | |||
Filling screw | |||
If transmission oil level is not correct, | |||
| |||
rectify transmission oil level. | |||
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26 | Check gearshift system. | If the transmission (1) does not shift easily through the gears, | |
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Adjust shift cables. | |||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
27 | Check leak tightness of transmission (1) with engine running. | ||
Notes on evaluating leakages | |||
Visual inspection only. |
Power take-off |
Number | Designation | Transmission 711.680 in model 906, 907 with code N05 (Power take-off countershaft (2c) without flange) | Transmission 711.685 | |
BA26.45-N-1014-01A | Hydraulic line to power take-off slave cylinder | Nm | 14 | 14 |
000 589 77 03 00
Box wrench socket
129 589 00 91 00
Record plug
Referenced documents
- ah0000n001101a Notes on evaluating leakages
- ah0000p001501cw Note on calculation of tightening torque when using insertion or socket tools with various effective lengths
- ah0000p002001a Notes on threaded connections fastened using a tightening angle-based tightening process
- ah4250p000101a Brake fluid notes
- ah5400p000101a Information on preventing damage to electronic components due to electrostatic discharge
- ap2600a2601a Manual transmission - oil change
- ap2600d2601h Manual transmission - oil change
- ar0060d0100h Secure vehicle on vehicle lift
- ar0060d1000h Lift/jack up vehicle
- ar2520d0070sd Bleed clutch operating system
- ar2610d002302a Detach/install lines and components on underside of transmission
- ar2619d000103a Disconnect/connect connector at neutral position switch
- ar2660d662601a Detach/attach shift cables at transmission
- ar2660d662601b Detach/attach shift cables at transmission
- ar2660d6633b Adjust shift cables for manual transmission
- ar2810d0100h Remove/install transfer case
- ar4110d005016a Remove/install retaining bracket
- ar4110d0050h Remove/install propeller shaft
- ar5410d0003sd Disconnect/connect battery ground line
- ar5461d550001b Remove/install speed sensor on transmission
- as0000z000201a Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
- as0040z000101a Risk of injury to skin and eyes due to handling of transmission oil. Health risk caused by swallowing transmission oil
- as4250z000101a Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid
- ws0100p0092b 000 588 11 62 00 Major assembly mount
- ws2600p3309b 000 588 10 62 00 Support plate