W07.16-1182-08
Shown on engine 470.9 |
1 | High-pressure lines | 4 | Seal | |
2 | Rail | 5 | Fuel return line | |
3 | Screw | 6 | Bracket |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
Warning | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut. | |
Danger | Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure | Keep all ignition sources out of hazard area. | |
Danger | Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel. | No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only. | |
Topical note | Notes on tilting the cab | ||
Topical note | Notes on avoiding damage through contamination and foreign objects | ||
Note on calculation of tightening torque when using insertion or socket tools with various effective lengths | |||
Notes on safety-relevant components | |||
| Remove/install | ||
1 | Switch off ignition. | ||
2 | Tilt cab. | Installation: Only tilt back cab after the leak test. | |
3 | Remove soundproofing. | Installation: Only install soundproofing after the leak test. | |
4 | Clean engine in the area of the high-pressure lines (1). | ||
5 | Remove compressor resonator box. | Only for engine 471.9, 473.9. | |
6 | Remove high-pressure lines from fuel high-pressure pump to rail (2) | Only on engine 470.9, 471.9 | |
Engine 471.9 up to engine end number 032690 | |||
Engine 470.9, 471.9 as of engine end number 032691 | |||
7 | Remove high-pressure lines from fuel high-pressure pump to rail (2) | Only for engine 473.9. | |
8 | Remove the fuel return line (5) from the rail (2). | Only with engine 470.9, 471.9. | |
Installation: Install new sealing rings. | |||
Engine 470.9, 471.9Banjo bolt, fuel line to rail (pressure limiting valve return) | |||
9 | Remove the fuel return line (5) from the rail (2). | Only for engine 473.9. | |
Installation: Install new sealing rings. | |||
Banjo bolt, fuel line to rail (pressure limiting valve return) | |||
10 | Release screw/bolts (3) on seal (4). | Engine 470.9, 471.9, 473.9Bolt, high-pressure line cover to camshaft case | |
11 | Remove high-pressure lines (1). | | |
Installation: Position high-pressure line (1), first tighten on injection nozzle and then on the rail (2). | |||
Engine 470.9, 471.9, 473.9Connection fitting, high-pressure line to cylinder fuel injector | |||
Engine 470.9, 471.9, 473.9Union nut, high-pressure line to rail | |||
Ring wrench | |||
Box wrench socket | |||
12 | Remove screw/bolts (3) and take off seal (4). | Only if seal (4) is leaky. | |
Installation: Coat inside of seal (4) with engine oil. Do not tighten screws (3) yet. | |||
13.1 | Seal openings on the rail (2) with stop plugs. | If during continued work a leak test of the high-pressure fuel circuit takes place. | |
Engine 470.9, 471.9, 473.9Stop plug to rail | |||
Stop plug | |||
13.2 | Seal openings on the rail (2) with protective covers. | If during continued work no leak test of the high-pressure fuel circuit takes place. | |
| |||
Set of protective covers | |||
14 | Install in the reverse order | ||
15 | Perform engine test run. | Allow the engine to run at a higher engine speed. | |
If the engine fails to start or only runs for a brief period, | |||
| |||
refill low-pressure fuel circuit. | |||
16 | Check area of the high-pressure lines (1) on the rail (2) and seals (4) for leak tightness. | Visual inspection. |
470 589 12 91 00
Stop plug
314 589 01 03 00
Box wrench socket
470 589 27 91 00
Set of protective covers
000 589 07 03 00
Ring wrench
Referenced documents
- ah0000n500001h Notes on avoiding damage through contamination and foreign objects
- ah0000p001501cw Note on calculation of tightening torque when using insertion or socket tools with various effective lengths
- ah0000z001901a Notes on safety-relevant components
- ah6080n000301a Notes on tilting the cab
- ar0716w1004h Remove/install high-pressure line to rail
- ar0716w1004ha Remove/install high-pressure line to rail
- ar0716w1007h Fill fuel low-pressure circuit on engine
- ar1310w5840ha Remove/install compressor resonator
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as0716z000101b Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure
- as4700z000101a Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.
- as6080z000101a Risk of injury caused by body parts being pinched or crushed as cab is tilted