AP20.00-M-2080A | Replace coolant | 4.3.05 |
ENGINE 611.981 /983 /987, 612.981 in MODEL 903.662
Sprinter Eco minibus
ENGINE 611.981 /983 /987, 612.981 in MODEL 903.662
Sprinter Group minibus
ENGINE 611.981 /983 /987, 612.981 in MODEL 903.662
Sprinter Mobility minibus
ENGINE 611.981 /983 /987, 612.981 in MODEL 903.663
Sprinter Eco minibus
ENGINE 611.981 /983 /987, 612.981 in MODEL 903.663
Sprinter Group minibus
ENGINE 611.981 /983 /987, 612.981 in MODEL 903.663
Sprinter Mobility minibus
ENGINE 611.981 /983 /987, 612.981 in MODEL 904.663
Sprinter Eco minibus
ENGINE 611.981 /983 /987, 612.981 in MODEL 904.663
Sprinter Group minibus
ENGINE 611.981 /983 /987, 612.981 in MODEL 904.663
Sprinter Classic minibus
ENGINE 611.981 /983 /987, 612.981 in MODEL 904.663
Sprinter Tourist minibus
ENGINE 611.981 /983 /987, 111.984 in MODEL 904.663
Sprinter Low-Floor minibus
ENGINE 612.981 in MODEL 905.613
Sprinter Classic 6 t minibus
ENGINE 612.981 in MODEL 905.613
Sprinter Low-Floor 6 t minibus
ENGINE 612.981 in MODEL 905.613
Sprinter Classic 2+2 - 6.34 t minibus
N20.00-2068-01
N20.20-2074-01
N20.00-2039-01
1 Cap
3 Engine drain plug
2 Radiator drain plug
| Remove | ||
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. | |
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury from bruises and burns if you place your hand into the engine when it is started or when it is running. | Secure vehicle to prevent it from moving. | |
Danger! | Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning from swallowing coolant. | Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. | |
| Notes on coolant | ||
1 | Check condition and leaktightness of coolant reservoir | ||
2 | Check leaktightness and condition of all coolant lines and hoses | ||
3 | Unscrew cap (1). | ||
4 | Open regulating valve of heating system | ||
5.1 | Open the radiator drain plug (2) and drain the coolant | Model 903, 904 | |
5.2 | Drain coolant at radiator drain plug (2) and at engine drain plug (3) | Model 905 | |
6 | Check cooling system for contamination | The old coolant and the corrosion residues must be completely flushed out. Clean the cooling system if severely fouled (subject to a separate repair order). | |
| Install | ||
7.1 | Close radiator drain plug (2) and pour in coolant | Model 903, 904 | |
Only fill with coolant of the specified composition. Vehicles with auxiliary heater and additional heat exchanger have (depending on the number of heat exchangers) larger filling capacities than those specified in the tables. | |||
Engine 111 | |||
Engine 611, 612 | |||
Engine 111 | |||
Engine 611, 612 | |||
| |||
7.2 | Close radiator drain plug (2) and engine drain plug (3), and fill coolant up to max. marking in coolant filler neck | Model 905 | |
Only fill with coolant of the specified composition. Vehicles with auxiliary heater and additional heat exchanger have (depending on the number of heat exchangers) larger filling capacities than those specified in the tables. | |||
Drain plug of radiator | |||
Engine drain plug | |||
Engine 612 | |||
| |||
8 | Start engine and bleed cooling and heating system | Allow the engine to warm up at varying engine speed. Top up the coolant continuously until it reaches the max. marking. | |
9 | Turn off engine | ||
10 | Screw on cap (1). |
Crankcase, timing case cover, end cover
Radiator, radiator hoses, radiator lines
Radiator, radiator hoses, radiator lines
Number | Designation | Engines 611.981/ | Engine 612.981 | |
BA20.20-N-1001-01G | Coolant drain plug to radiator (reference value) | Nm | 3 | 3 |
Engine cooling system
Number | Designation | Engine 111.979, | Engine 111.984 in Sprinter Low-Floor minibus with convector heater | ||
BF20.00-N-1001-01F | Coolant | Total capacity | Liters | 6.0 | 9.5 |
Anticorrosion/antifreeze agent down to -37 °C | Liters | 3.0 | 4.75 | ||
Anticorrosion/antifreeze agent down to -45 °C | Liters | 3.3 | 5.25 | ||
Specifications for Operating Fluids | Sheet | ||||
Sheet | |||||
Engine cooling system
Number | Designation | Engine 611.981/983/987 | ||
BF20.00-N-1001-01A | Coolant | Total capacity | Liters | 9.5 |
Anticorrosion/antifreeze agent down to -37 °C | Liters | 4.75 | ||
Anticorrosion/antifreeze agent down to -45 °C | Liters | 5.25 | ||
Specifications for Operating Fluids | Sheet | |||
Sheet | ||||
Engine cooling system
Number | Designation | Engine 611.981/983/987 in Sprinter Mobility minibus with heat exchanger in passenger compartment | Engine 611.981/983/987 in Sprinter Eco minibus with heat exchanger in passenger compartment | Engine 611.981/983/987 in Sprinter Classic minibus with heat exchanger in passenger compartment | ||
BF20.00-N-1001-01A | Coolant | Total capacity | Liters | 12.0 | 13.0 | 12.5 |
Anticorrosion/antifreeze agent down to -37 °C | Liters | 6.0 | 6.5 | 6.25 | ||
Anticorrosion/antifreeze agent down to -45 °C | Liters | 6.75 | 7.25 | 7.0 | ||
Specifications for Operating Fluids | Sheet | |||||
Sheet | ||||||
Engine cooling system
Number | Designation | Engine 611.981/983/987 in Sprinter Tourist minibus with 16 passenger seats with convector heater | Engine 611.981/983/987 in Sprinter Tourist minibus with 19 passenger seats with convector heater | Engine 611.981/983/987 in Sprinter Low-Floor minibus with convector heater | ||
BF20.00-N-1001-01A | Coolant | Total capacity | Liters | 13.0 | 13.5 | 13.0 |
Anticorrosion/antifreeze agent down to -37 °C | Liters | 6.5 | 6.75 | 6.5 | ||
Anticorrosion/antifreeze agent down to -45 °C | Liters | 7.25 | 7.5 | 7.25 | ||
Specifications for Operating Fluids | Sheet | |||||
Sheet | ||||||
Engine cooling system
Number | Designation | Engine 612.981 | Engine 612.981 in Sprinter Mobility minibus with heat exchanger in passenger compartment | Engine 612.981 in Sprinter Eco minibus with heat exchanger in passenger compartment | ||
BF20.00-N-1001-01A | Coolant | Total capacity | Liters | 10.0 | 12.5 | 13.5 |
Anticorrosion/antifreeze agent down to -37 °C | Liters | 5.0 | 6.25 | 6.75 | ||
Anticorrosion/antifreeze agent down to -45 °C | Liters | 5.5 | 7.0 | 7.5 | ||
Specifications for Operating Fluids | Sheet | |||||
Sheet | ||||||
Engine cooling system
Number | Designation | Engine 612.981 in Sprinter Classic minibus with heat exchanger in passenger compartment | Engine 612.981 in Sprinter Tourist minibus with 16 passenger seats with convector heater | Engine 612.981 in Sprinter Tourist minibus with 19 passenger seats with convector heater | ||
BF20.00-N-1001-01A | Coolant | Total capacity | Liters | 13.0 | 13.5 | 14.0 |
Anticorrosion/antifreeze agent down to -37 °C | Liters | 6.5 | 6.75 | 7.0 | ||
Anticorrosion/antifreeze agent down to -45 °C | Liters | 7.25 | 7.5 | 7.75 | ||
Specifications for Operating Fluids | Sheet | |||||
Sheet | ||||||
Engine cooling system
Number | Designation | Engine 612.981 in Sprinter Classic | Engine 612.981 in Sprinter Low-Floor 6 t minibus with convector heater | Engine 612.981 in Sprinter Classic 2+2 | ||
BF20.00-N-1001-01A | Coolant | Total capacity | Liters | 14.5 | 14.5 | 15.9 |
Anticorrosion/antifreeze agent down to -37 °C | Liters | 7.25 | 7.25 | 8.0 | ||
Anticorrosion/antifreeze agent down to -45 °C | Liters | 8.0 | 8.0 | 8.75 | ||
Specifications for Operating Fluids | Sheet | |||||
Sheet | ||||||
Commercially available tools
Referenced documents
- ah2000n208001a Notes on coolant
- ap0020d0052a Check leaktightness and condition of all containers, devices, shock absorbers, covers, boots, protective caps
- ap0020m0051b All lines and hoses, sensor cables - checking tightness and condition
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as2000z000101a Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.