ap2000g2010c

Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion/antifreeze protection, adjust to correct concentration

Type ap · topic 20.00 · version 0400 · 2018-03-27

Applies to: Engine 900.920/921, 904.952/953, 924.916/923/931, 926.969

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.00 General — Series 900 (models 920, 921) · Series 904 (models 952, 953)

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.5 Coolant circuit, complete — Series 900 (models 920, 921) · Series 904 (models 952, 953)

Also applies to engines/gearboxes: 924 916, 924 923, 924 931, 926 969

AP20.00-G-2010C

Engine cooling system - check fluid level, adjust to correct level. Inspect anticorrosion/antifreeze protection, adjust to correct concentration

23.03.2018

Engine

900.920/921, 904.952/953, 924.916/923/931, 926.969

Modification notes

23.03.2018

Document completely revised.

Engine cooling system - check fluid level, adjust to correct level. Inspect     
	anticorrosion/antifreeze protection, adjust to correct concentration
Engine cooling system - check fluid level, adjust to correct level. Inspect     
	anticorrosion/antifreeze protection, adjust to correct concentration
Engine cooling system - check fluid level, adjust to correct level. Inspect     
	anticorrosion/antifreeze protection, adjust to correct concentration

G20.30-3145-01

G20.30-3144-01

G20.20-3222-01

Shown on model 437.421

1

Expansion reservoir

2

Cap

A

Fold

Shown on model 437.465

1

Expansion reservoir

2

Cap

A

Fold

Shown on model 437.421

3

Drain screw

Engine cooling system - check fluid level, adjust to correct level. Inspect     
	anticorrosion/antifreeze protection, adjust to correct concentration

Shown on model 437.467

1

Expansion reservoir

2

Cap

4

Cap

5

Valve part

A

Fold

G20.30-3146-11

Warning

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

Warning

Risk of injury to skin and eyes suffering scalding from contact with hot coolantspray. Risk of poisoning from swallowing coolant.

Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

Topical note

Notes on coolant

AH20.00-N-2080-01A

Check

1

Open hood.

Model 437.42/43

AR88.40-G-1000C

Model 437.46
See information from body manufacturer.

2

Unscrew cap (2) from expansion reservoir (1).

3.1

Check specified composition of anticorrosion and antifreeze in coolant.

Model 437.42/43/465

Coolant

*BF20.00-N-1001-01I

If problems exist,

Remove drain screw (3), drain off a little coolant and tighten drain screw (3). Correct mixing ratio of anticorrosion and antifreeze.


AP20.00-G-2010-01B

After obtaining special order.

Drain screw to engine radiator

*BA20.20-N-1001-01K

3.2

Check specified composition of anticorrosion and antifreeze in coolant.

Model 437.467

Coolant

*BF20.00-N-1001-01I

If problems exist,

Open cover (4), screw "Series 40" connector onto valve part (5) and drain off a little coolant, then close cover (4) again. Correct mixing ratio of anticorrosion and antifreeze.


AP20.00-G-2010-01B

After obtaining special order.

The "Series 40" connector can be ordered from the Skarke company:
http://www.skarke.de

4

Check coolant level.

Check and correct coolant level at a coolant temperature of less than 50 °C only.
The engine cooling system is correctly filled when the coolant is level with the fold (A), or the Max. marking on the expansion reservoir (1).

5

Correct coolant level.

If required.

Pour in coolant up to the fold (A) or up to the Max. marking on the expansion reservoir (1).
Use coolant of the specified composition only.

Coolant

*BF20.00-N-1001-01I

6

Start engine and let it warm-up.

7

Check coolant level, top up if necessary.

8

Switch off engine.

9

Screw down cap (2).

10

Close hood.

Model 437.42/43

AR88.40-G-1000C

Model 437.46
See information from body manufacturer.

Radiator, coolant hoses

Number

Designation

Engine 900.920/921, 904.952/953, 924.916/923/931

BA20.20-N-1001-01K

Drain screw to engine radiator

Nm

25

Engine cooling

Number

Designation

Engine 900.920/921

Engine 904.952/953

BF20.00-N-1001-01I

Coolant

Total filling capacity

l

26

26

Anticorrosion and antifreeze agent down to –37 °C

l

13

13

Anticorrosion and antifreeze agent down to –45 °C

l

14,3

14,3

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-05A

BB00.40-P-0325-05A

Engine cooling

Number

Designation

Engine 924.916

Engine 924.923/931

BF20.00-N-1001-01I

Coolant

Total filling capacity

l

26

26

Anticorrosion and antifreeze agent down to –37 °C

l

13

13

Anticorrosion and antifreeze agent down to –45 °C

l

14,3

14,3

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-05A

BB00.40-P-0325-05A

Engine cooling

Number

Designation

ENGINE 926.969 except CODE F43 except CODE GC8

ENGINE 926.969 with CODE F43 with CODE GC8

BF20.00-N-1001-01I

Coolant

Total filling capacity

l

30

46

Anticorrosion and antifreeze agent down to –37 °C

l

15

23

Anticorrosion and antifreeze agent down to –45 °C

l

16,5

25,5

Sheet

BB00.40-P-0310-01A

BB00.40-P-0310-01A

Sheet

BB00.40-P-0325-05A

BB00.40-P-0325-05A

Referenced documents