ad0761s5000a

Gasoline injection and ignition system (ME-SFI) - Diagnosis - Trouble-shooting

Type ad · topic 07.61 · version 0101 · 2019-12-05

Applies to: Engine 111.950/980 in model 638

Where it sits

Function group 1 Engine › 07 Mixture formation › 07.61 ME fuel injection/ ignition system — Series 638

Also applies to engines/gearboxes: 111 950, 111 980

AD07.61-S-5000A

Gasoline injection and ignition system (ME-SFI) - Diagnosis - Trouble-shooting

20.11.2019

Engine

111.950/980 in model 638

Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Topical note

Notes on avoiding damage to ignition system

AH15.10-P-0002-01D

Connecting hand-held tester (HHT), reading fault memory

AD00.00-S-2000-03A

Gasoline injection and ignition system (ME-SFI) - Diagnosis - Previous knowledge

AD07.61-S-2000A

Troubleshooting

Complaint

Possible cause

Notes

Remedy

Engine starts reluctantly and is reluctant to speed up

Fuel injection valve actuation and injection duration


Hot-film MAF sensor (B41 )
Coolant temperature sensor (B60)
Ignition voltage too low


Unmetered air

AD07.61-S-6000-75A

AD07.61-S-6000-76A

AD07.61-S-6000-77A

AD07.61-S-6000-78A

AD07.61-S-6000-04A

AD07.61-S-6000-08A

AD07.61-S-6001-29A

AD07.61-S-6001-30A

Spark plugs

Eliminate unmetered air

Engine fails to start

Power supply missing

Malfunction in drive authorization system (DAS)
Fuel pump (FP)
No compression pressure because oil pressure is too high

AD07.61-S-6000-01A

AD07.61-S-6000-02A

AD07.61-S-6000-34A

AD07.61-S-7001-01A

Check compression pressure/oil pressure


Ignition voltage too low

AD07.61-S-6001-29A

AD07.61-S-6001-30A

Spark plugs

Engine has rough idling

Camshaft timing

Fuel injection valve actuation and injection duration


Unmetered air

AD07.61-S-6000-46A

AD07.61-S-6000-47A

AD07.61-S-6000-75A

AD07.61-S-6000-76A

AD07.61-S-6000-77A

AD07.61-S-6000-78A

Eliminate unmetered air

Poor engine output

Catalytic converter flow rate too low


O 2 sensor upstream of catalytic converter (R22)

Coolant temperature sensor (B60)
Hot-film MAF sensor (B41 )
Camshaft timing

Check exhaust gas back pressure, see engine DMAN, reg. A "engine output"

AD07.61-S-6000-42A

AD07.61-S-6000-43A

AD07.61-S-6000-08A

AD07.61-S-6000-04A

AD07.61-S-6000-46A

AD07.61-S-6000-47A

Engine running rough (vibrating)

Fuel injection valve actuation and injection duration


Fuel injection valves leaky, spray pattern
O 2 sensor upstream of catalytic converter (R22)

Ignition voltage too low
Compression pressure of one or more cylinders to low
Unmetered air

AD07.61-S-6000-75A

AD07.61-S-6000-76A

AD07.61-S-6000-77A

AD07.61-S-6000-78A

AD07.61-S-7002-01A

AD07.61-S-6000-42A

AD07.61-S-6000-43A

Spark plugs, ignition coils

Check compression pressure

Eliminate unmetered air

Engine running rough (misfire)

Ignition voltage too low


Hot-film MAF sensor (B41 )

AD07.61-S-6001-29A

AD07.61-S-6001-30A

Spark plugs

AD07.61-S-6000-04A

Engine surging after cold start

Unmetered air

Eliminate unmetered air

Transition fault during warm-up

Coolant temperature sensor (B60)
Hot-film MAF sensor (B41 )
Unmetered air

AD07.61-S-6000-08A

AD07.61-S-6000-04A

Eliminate unmetered air

Transition fault; warm/ poor fuel economy

O 2 sensor upstream of catalytic converter (R22)

Purging switchover valve (Y1) constantly open (jammed)

AD07.61-S-6000-42A

AD07.61-S-6000-43A

AD07.61-S-6000-79A

AD07.61-S-6000-80A

Engine jolting

Hot-film MAF sensor (B41 )
Ignition voltage too low

AD07.61-S-6000-04A

AD07.61-S-6001-29A

AD07.61-S-6001-30A

Spark plugs

O 2 sensor upstream of catalytic converter (R22)

AD07.61-S-6000-42A

AD07.61-S-6000-43A

Electronic accelerator is in limp-home function

Set value potentiometer in pedal value sensor
Actual value potentiometer in the actuator

AD07.61-S-6002-03A

AD07.61-S-6002-04A

Referenced documents