Replace complete rear fender

AR63.50-P-1400LF

Replace complete rear fender

03.12.2019

Model

222

Modification notes

25.02.2019

Flow form rivets (A1) replaced by flow form rivets with structure (S1).

Step 5

1

Rear fender

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.

AS00.00-Z-0035-01A

 Danger

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

 Danger

Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust

Wear dust filter mask, safety glasses and protective gloves.
Use a suitable, grounded dust extraction system.

AS60.00-Z-0007-01N

Topical note

General information on handling vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on battery

AH54.10-P-0001-01A

Topical note

Pretreatment of bonding surfaces

AH60.00-P-0008-01SX

Topical note

General information on crack diagnosis of aluminum parts

AH60.00-P-0014-01N

Topical note

Notes on processing of 2-K structural foam adhesive during body repairs

AH60.00-P-0040-01A

Note on working on aluminum components and vehicles

AH60.00-P-0034-01LF

Notes on acoustic foam and structural foam in the vehicle

AH60.00-P-0039-01A

General information on MB materials

AH98.00-P-9409-03A



Remove

1

Remove detachable parts in area of repair point.

2

Cover all detachable parts remaining in vehicle with spark protection blanket.

 When replacing the right rear fender (1), the standard fuel filler cap must be installed and the filler neck covered with a spark protection blanket.

3

Cut off rear fender (1).

Model 222.0
Model 222.1/9
except code Z07 (B7 armoring on special protection version)

AR63.50-P-1401-01LF

Model 222.1/9
with code Z07 (B7 armoring on special protection version)

AR63.50-P-1401-01LFS

1K-zinc dust paint

*BR00.45-Z-1056-07A

Primer stick

*BR00.45-Z-1012-07A



Install

 Danger

The high voltage used for electric welding presents a lethal hazard. Risk of explosion from welding in areas close to highly inflammable materials. Risk of injury from weld splatter and UV-light when welding. Risk of poisoning from inhaling welding gases

Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system.

AS00.00-Z-0007-01A

Topical note

Measures for preventing damage to components when performing electric welding and soldering work

AH60.00-P-0001-02A

General information on riveting

AH60.00-P-0003-01N

General notes on welding

AH60.00-P-0005-01N

4

Prepare rear fender (1).

Model 222.0
Model 222.1/9
except code Z07 (B7 armoring on special protection version)

AR63.50-P-1401-02LF

Model 222.1/9
with code Z07 (B7 armoring on special protection version)

AR63.50-P-1401-02LFS

1K-zinc dust paint

*BR00.45-Z-1056-07A

5

Install rear fender (1).

Model 222.0
Model 222.1/9
except code Z07 (B7 armoring on special protection version)

AR63.50-P-1401-03LF

Model 222.1/9
with code Z07 (B7 armoring on special protection version)

AR63.50-P-1401-03LFS

AR60.00-P-0700-01LF

Rear door to side section, bottom

*BE60.00-P-1012-01BA

Trunk lid to rear fender at top

*BE60.00-P-1014-01BA

White sealing compound, 310 ml, DBL 6069.20

*BR00.45-Z-1003-01A

1K-zinc dust paint

*BR00.45-Z-1056-07A

2-component adhesive for reinforcements

*BR00.45-Z-1152-02A

Parts kit for 2-component adhesive for body

*BR00.45-Z-1162-02A

Blind rivet with polygrip countersunk head 6.414 (clamping range 2 mm to 8.5 mm, draw-off strength min. 10.8 kN)

*BR00.45-Z-1002-13A

Flow-form rivet structure up to 3.5 mm clamping range (S1)

*BR00.45-Z-1026-13A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

*BR00.45-Z-1035-13A

 Feeler gauge

*129589032100

6

Clean weld joints and sheet metal flange.

7

Remove spark protection blankets.

8

Clean repair area.

9

Prime repair areas with a primer filler.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only primer filler approved by Daimler AG:
https://xentryportal.i.daimler.com

10

Seal seam after repair.

AR97.10-P-4000LF

11

Paint repair areas and adjacent surfaces.

Topical note

Notes on paintwork repairs

AH98.00-P-9408-02A

 Use only paints approved by Daimler AG:
https://xentryportal.i.daimler.com

12

Supplement cavity preservation

AR97.20-P-1500LF

13

Reinstall detachable parts in area of repair point.

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1012-01BA

Rear door to side section, bottom

Dimension "I"

mm

4 (0,5)

For picture, see

AR60.00-P-0700-01LF

Check values for gap dimensions

Number

Designation

Model 222

BE60.00-P-1014-01BA

Trunk lid to rear fender at top

Dimension "K"

mm

3,5 (1)

For picture, see

AR60.00-P-0700-01LF

Repair materials

Number

Designation

Order number

BR00.45-Z-1002-13A

Blind rivet with polygrip countersunk head 6.414 (clamping range 2 mm to 8.5 mm, draw-off strength min. 10.8 kN)

A 003 990 86 97 05

BR00.45-Z-1003-01A

White sealing compound, 310 ml, DBL 6069.20

A 001 989 63 20

BR00.45-Z-1012-07A

Primer stick

A 000 986 27 50

BR00.45-Z-1026-13A

Flow-form rivet structure up to 3.5 mm clamping range (S1)

A 000 991 11 33

BR00.45-Z-1035-13A

Blind rivet 6.412 (clamping range 1 mm to 3.5 mm, draw-off strength min. 15.5 kN)

A 000 991 76 32

BR00.45-Z-1056-07A

1K-zinc dust paint

A 000 986 28 00

BR00.45-Z-1152-02A

2-component adhesive for reinforcements

A 011 989 99 71

BR00.45-Z-1162-02A

Parts kit for 2-component adhesive for body

A 012 989 17 71