ar4010p3201a

Perform smooth operation optimization

Type ar · emne 40.10 · version 0100 · 2008-09-02

Gælder for: MODEL All

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Placering

Funktionsgruppe 2 Chassis › 40 Hjul, undervognsudmåling › 40.10 Hjul, dæk — Serie 900 (modeller 9**) · Serie 902 (modeller 9**) · Serie 904 (modeller 918, 919, 924, 925, 938, 943, 957) · Serie 906 (modeller 917, 918, 924, 953)

EinPAS 20 Undervogn › 20.30 Hjul/dæk › 20.30.30 Hjul/dæk/reservehjul — Serie 900 (modeller 9**) · Serie 902 (modeller 9**) · Serie 904 (modeller 918, 919, 924, 925, 938, 943, 957) · Serie 906 (modeller 917, 918, 924, 953)

Gælder også for motorer/gearkasser: 139 ***, 254 ***, 256 ***, 272 ***, 276 ***, 282 ***, 457 9**, 541 9**, 542 9**, 608 ***, 700 4**, 700 420, 700 421, 700 422, 700 423, 715 3**, 715 5**, 722 6**, 722 9**, 724 ***, 724 0**, 724 033, 724 044, 724 045, 724 1**, 724 103, 724 114, 724 115, 724 120, 725 ***, 725 0**, 725 035, 725 037, 725 038, 725 085, 725 1**, 739 390, 739 391, 739 395, 739 396, 739 397, 739 398, 739 399, 740 698, 743 3**, 743 4**, 743 498, 746 971, 924 9**, 924 910, 925 9**, 926 9**

AR40.10-P-3201A

Perform smooth operation optimization

27.8.08

MODEL All

Checking

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

Danger!

Risk of injury caused by moving parts that can pinch, crush or, in extreme cases, even sever extremities

No parts of the body or limbs should be within the operating range of the mechanism when moving components.

AS00.00-Z-0009-01A

Notes on tire flat spots

AH40.10-P-1030-01A

The tire balance becomes poor with increasing tire wear. This means that the tire does not wear completely symmetrically through its rotation pattern. The level of wear differs in different areas (on front axle outside shoulder or center tread wear on rear axle)

It is essential to pay the utmost attention to cleanliness.
Dirt and rust on the wheel, hub, brake drum or centering or clamping device may impair the balancing result

1

Hoist vehicle with lifting platform until wheels are free

2

Check play of front axle ball joints

If necessary replace the respective part.

3

Check tires and rims for wear, damage and flat spots

If a rim is damaged, it must be replaced.
If the tire is at the wear limit or damaged, it must be replaced.
Tires must always be replaced in pairs by axle.

4

Check tire inflation pressure of all wheels and correct if necessary

See tire inflation pressure table in the fuel filler flap.

5

Conduct a road test

Drive vehicle for at least 20 km at a speed of >100 km/h to ensure that the flat spots are driven out of the tires.
Only then can the vehicle be evaluated!

6

Hoist vehicle with lifting platform until wheels are free

After the test drive, it is necessary to immediately take the load off the wheels to avoid formation of flat spots.

7

Mark position of wheels

Mark position of wheel relative to wheel hub.

8

Remove all wheels

9

Clean all wheels

10

Check wheel balancing machine

Ensure that the wheel balancing machine meets the quality, display accuracy and turnover test requirements.

11

Check lateral and radial runout at all wheels

AR40.10-P-1025A

Radial runout

*BE40.10-P-1002-01A

Lateral runout

*BE40.10-P-1004-01A

12

Balance wheels on wheel balancer and perform smooth running optimization

Only perform if impermissible lateral or radial runout was found in operation step 11.

AR40.10-P-3201-01A

The wheels with the best radial/lateral run out values are to be mounted onto the front axle.

13

Mount all wheels

When mounting the wheels, ensure that they are precisely centered and correspond to the position markings. Start off by turning in the wheel bolts to the mounting face in a cross pattern and then tighten them to the specified torque value.

1/10 mm centering difference = 20 g imbalance.

14

Perform test drive and evaluate vibrations/smooth running of vehicle

Drive the vehicle for at least 20 km at a speed of >100 km/h.

Wheels, tires

Number

Designation

All models

BE40.10-P-1002-01A

Permissible radial runout (H) with tire mounted

Sheet-steel disc wheel

mm

1.0

Light alloy rim

mm

1.0

See picture

-

BE40.10-P-1004-01A

Permissible lateral runout (S) with tire mounted

Sheet-steel disc wheel

mm

1.0

Light alloy rim

mm

1.0

See picture

-

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