| M - Maintenance services | |
| V3 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services) | |
| Z1 - Additional service only in 1st M maintenance service | |
| Z2 - Additional services every 2 M maintenance service | |
| Z4 - Additional services every 4 M maintenance service | |
| Only in the 1st and 2nd M maintenance services | |
| Additional services from the 2nd M maintenance service | |
| J1 - Maintenance services every year | |
| J2 - Maintenance services every 2 years | |
| J3 - Maintenance services every 3 years | |
| Maintenance services every 240.000 Km or, maximum, every 2 years |
B00.20-0144-11
Customer | Order number |
License plate number | Current mileage |
Date | Signature |
Input condition not OK: | | ||||||
Completed | |||||||
| |||||||
| | ||||||
Checks to be performed by the Technical Consultant | |||||||
| Fire extinguisher: check holder, seal, pressure, and the load expiration date |
| | ||||
See the extinguisher instructions. | |||||||
| Seat belts: check for condition and operation |
| | ||||
| Horn, alarm buzzer and pilot lamps: check operation |
| | ||||
| Headlamps and external lamps: check operation |
| | ||||
| Windshield wiper and washer: check operation |
| | ||||
Oil services | |||||||
| Engine: change the oil and the filter |
| | ||||
Engines 924.995/996, 926.996 | |||||||
| Automatic transmission: observe the intervals for oil change indicated in the table |
| | ||||
If it is found that the vehicle is in the maintenance interval for oil change of the automatic transmission | |||||||
| |||||||
Change the oil and filter. | |||||||
Transmissions 723.367 | |||||||
| Retarder: observe the intervals for oil change indicated in the table |
| | ||||
If it is found that the vehicle is in the maintenance interval for oil change of the retarder | |||||||
| |||||||
Change the oil. | |||||||
. | |||||||
| Rear axle: observe the intervals for oil change indicated in the table |
| | ||||
If it is found that the vehicle is in the maintenance interval for oil change of the rear axle | |||||||
| |||||||
Change the oil. | |||||||
Chassis and body | |||||||
| Kingpins: lubricate with grease under pressure |
| | ||||
. | |||||||
| Front and rear brake shoes brake shafts: lubricate with grease under pressure |
| | ||||
. | |||||||
| Front and rear suspension leaf spring pins: lubricate with grease under pressure |
| | ||||
. | |||||||
| Universal joints and sliding sleeve of the drive axles: lubricate with grease under pressure |
| | ||||
. | |||||||
| Intermediate bearing of the transmission shaft: lubricate with grease under pressure |
| | ||||
. | |||||||
| Bearing and axle of the fan belt tensioning pulley: lubricate with grease under pressure |
| | ||||
. | |||||||
| Windshield washer system: check the level |
| | ||||
If the level is low | |||||||
| |||||||
Refuel the tank with a solution of water and a little neutral detergent. | |||||||
| Hydraulic power steering: Check the oil level |
| | ||||
If the oil level is below the specified | |||||||
| |||||||
Correct the level. | |||||||
| Check the leak tightness and condition of the aggregates (engine, manual transmission, hydraulic retarder, automatic transmission, rear axle, power steering) |
| | ||||
| All pipes, hoses (water, oil, fuel, and fluids), cables and wire harnesses: check the leak tightness and condition |
| | ||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause with separate service order. | |||||||
| All reservoirs: check the leak tightness and condition |
| | ||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause with separate service order. | |||||||
| Pneumatic and hydraulic components: check the leak tightness and condition |
| | ||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause with separate service order. | |||||||
| Shock absorbers of the front and rear suspension of the cab: check the leak tightness and condition |
| | ||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause with separate service order. | |||||||
| Dust cover and protection coifs: check the leak tightness and condition |
| | ||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause with separate service order. | |||||||
| Rear axle: adjust the thrust bolt of the axial crown |
| | ||||
Rear axles 743.2, 746.87 | |||||||
| Transmission shaft: Check for play and wear of universal joints, sliding sleeve and intermediate bearing |
| | ||||
| Brake system: check brake linings for wear |
| | ||||
Based on respective application | |||||||
| |||||||
Replace the brake linings with a separate service order. | |||||||
| Service and parking brake: check for operation and adjust brake shoes clearance |
| | ||||
| Automatic brake adjuster: check for operation |
| | ||||
| APU valve noise muffler: Check and clean |
| | ||||
In case of damage or excessive noise | |||||||
| |||||||
Replace the noise muffler with separated invoicing. | |||||||
| Pneumatic reservoirs: drain condensed water |
| | ||||
| Steering: check for sector axle play, steering terminals mechanism condition and play |
| | ||||
| Clutch: check thickness of clutch disc at the wear indicator |
| | ||||
| Front and rear shock absorbers fastening: check nuts and bolts for tightening, re-tighten if necessary |
| | ||||
Engine | |||||||
| Engine cooling system: check the coolant level and check the anti-corrosive / antifreeze concentration |
| | ||||
| Intake system: check condition and leak tightness |
| | ||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause with separate service order. | |||||||
| Cooling and heating system: Check for tightness and condition |
| | ||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause with separate service order. | |||||||
| Air filter: check the degree of saturation of the filter |
| | ||||
| Air filter: Clean the automatic dust drain valve |
| | ||||
| Fuel main filter: change the fuel strainer |
| | ||||
| Fuel prefilter with water separator: change the fuel strainer |
| | ||||
| Fan drive belts: check condition and tension |
| | ||||
In case of damages | |||||||
| |||||||
Replace the belt with separated invoicing. | |||||||
| Poly-V-belts: check condition of belt and tensioner |
| | ||||
In case of damages | |||||||
| |||||||
Replace the belt and/or tensioner, with separate invoicing. | |||||||
Final control | |||||||
| Routing test or in rolls |
| | ||||
Pay attention to vehicle safety regarding the operation of brakes, steering, lighting, control pilot lights and general performance. | |||||||
V3 - Engine valves adjustment (at 1st, 4th, 7th, 10th and thus successively during M maintenance services) | |||||||
| Valves: adjust the valves clearance |
| | ||||
If the valve clearance is out of specification | |||||||
| |||||||
adjust the clearance. | |||||||
Z1 - Additional service only in 1st M maintenance service | |||||||
| Arms and steering and connecting bars: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Front and rear torsion bars: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Fuel reservoir brackets to the chassis frame and reservoir fastening straps: check the tightening of nuts and bolts, re-tighten if necessary |
| | ||||
Z2 - Additional services every 2 M maintenance service | |||||||
| Engine and transmission suspension: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Intermediate bearing bracket of the transmission shaft: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Front and rear axles tensioner bars: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Front and rear axle stabilizers fastenings: check the tightening of nuts and bolts, re-tightening if necessary |
| | ||||
| Front axle wheel hubs: change grease and seals, check bearings and adjust wheel hubs end play |
| | ||||
Front axles 732.79 | |||||||
In case of daily use, with mixed service operation and mileage above 10,000 km/month. | |||||||
In case of use in road service. | |||||||
Model OH 1521; OH, 1621L with operation in severe, mixed or road service. | |||||||
Z4 - Additional services every 4 M maintenance service | |||||||
| Headlights: check the alignment |
| | ||||
In case of misalignment of the headlamp | |||||||
| |||||||
Adjust. | |||||||
| Air suspension bellows and leaf spring: check for damage or fissures due to brittleness |
| | ||||
Visual inspection. | |||||||
| Exhaust system: check for leak tightness, condition, and attachment |
| | ||||
Pay attention to friction points and fixture. | |||||||
In case of damage and leakage | |||||||
| |||||||
Determine and eliminate the cause with separate service order. | |||||||
| Fuel tank: clean the fuel strainer |
| | ||||
Clean fine-mesh suction filter of fuel tank | |||||||
In case of impurities inside the reservoir | |||||||
| |||||||
Make the internal cleaning with a separate service order. | |||||||
| Engine-brake: Check for condition and operation |
| | ||||
| Air and water radiators: check for damage and obstruction of the air flow |
| | ||||
Only in the 1st and 2nd M maintenance services | |||||||
| Air suspension: re-tighten the front and rear suspension brackets observing the moment of tightening |
| | ||||
| Leaf spring U-bolts: re-tighten front and rear suspension brackets observing the specified tightening torque |
| | ||||
Additional services from the 2nd M maintenance service | |||||||
| Front axle wheel hubs: Change the grease and seals, check the bearings, and adjust the end play |
| | ||||
Front axles 732.79 | |||||||
In the case of operation in heavy duty service. | |||||||
In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month. | |||||||
Except for the model OH 1521; OH 1621L. | |||||||
J1 - Maintenance services every year | |||||||
| Clutch actuation: change the hydraulic fluid |
| | ||||
| Compressed-air drier: change the cartridge |
| | ||||
| Cooling system: Change the coolant |
| | ||||
Only cooling systems filled with anti-corrosive additive class MB 312.0 | |||||||
J2 - Maintenance services every 2 years | |||||||
| Air filter: change the filter |
| | ||||
Observe assembly date. | |||||||
J3 - Maintenance services every 3 years | |||||||
AdBlue® pump: calibrate the pressure reservoir of the AdBlue® pump |
| | |||||
| Cooling system: Change the coolant |
| | ||||
Only cooling systems filled with anti-corrosive additive class MB 325.0 | |||||||
Maintenance services every 240.000 Km or, maximum, every 2 years | |||||||
| AdBlue® filter: replace |
| | ||||
Henviste dokumenter
- ap0020b000010eve
- ap0020b0020h
- ap0020b0050a
- ap0020b0051xa
- ap0020b0052b
- ap0020b0071xa
- ap0020b0073xa
- ap0530b0560b
- ap0900b0953c
- ap0910b0951a
- ap0910b0980e
- ap0941b0952b
- ap1320b1350c
- ap1322b1351a
- ap1415b1450b
- ap1440b1481ba
- ap1440b1490ba
- ap1800b0101g
- ap2000b2010xa
- ap2000b2050xa
- ap2000b2080xa
- ap2520b2550b
- ap2520b2981xa
- ap2700b2702xa
- ap3220b3255a
- ap3320b3350c
- ap3500b3501xa
- ap3530b3560a
- ap4110b4150a
- ap4200b4255a
- ap4210b4253a
- ap4260b4381c
- ap4260b4390a
- ap4330b4301xa
- ap4600b4611b
- ap4600b4650b
- ap4710b4730a
- ap4720b0780xa
- ap4720b0783xa
- ap4900b4950a
- ap5400b5451xb
- ap8210b8251f
- ap8210b8260g
- ap8230b8252xb
- ap9140b1001a