Remove/install wheel sensor

AR40.15-P-0080A

Remove/install wheel sensor

23.11.06

6.11.06

"Notes on using tester for tire pressure monitoring systems" added



Removing



Notes on using tester for tire pressure monitoring systems

Tester MB 2000E

AH40.15-P-0001-01A

1

Remove valve cap (1)

 Only use valve caps (1) made of plastic otherwise corrosion damage will occur

2

Detach tires

Model 210, 211, 215,

Model 220 without code Z07 Top protection and PAX system emergency wheel,

Model 230,

Model 240 without CSR system emergency wheel

AR40.10-P-1030A

Model 219.3

AR40.10-P-1030TX

Model 220 with code 979 Special protection version and PAX system emergency wheel

AR40.10-P-1030MB

Model 240 with CSR system emergency wheel

AR40.10-P-1030CSR

3

Unscrew union nut (2) and remove spacer ring (2a) from valve body (3)

 If necessary insert assembly tool for tire pressure monitor or pin (2 mm dia.) for counterholding in bore (3b).

4

Remove TPM wheel sensor (A69/1 to A69/5) with valve body (3)

5

Unscrew bolt (3a) and remove valve body (3) from TPM wheel sensor (A69/1 to A69/5)

When reusing the TPM wheel sensor (A69/1 to A69/5)

 If necessary insert assembly tool for tire pressure monitor or pin (2 mm dia.) for counterholding in bore (3b).



Clean

6

Clean TPM wheel sensor (A69/1 to A69/5)

When reusing the TPM wheel sensor (A69/1 to A69/5)

 Do not remove white filter surface on the underside of the TPM wheel sensor (A69/1 to A69/5). Only remove dirt with a clean, lint-free cloth. Do not use compressed air, solvents or cleaners.

7

Clean the disk wheel in the area of the valve bore



Checking

8

Carry out visual inspection of the TPM wheel sensor (A69/1 to A69/5)

When reusing the TPM wheel sensor (A69/1 to A69/5)

 Replace the TPM wheel sensor (A69/1 to A69/5) if the
 white filter surface is damaged or dirty.

 TIREFIT tire sealant has been used.

 Damage is recognizable.

 It is more than 5 years old according to the date of manufacture (H).

9

Check disk wheel for damage in the area of the valve bore



Install

10

Detach the label (4) with the identification number (i) of the TPM wheel sensor (A69/1 to A69/5) and affix to the maintenance booklet

When replacing the TPM wheel sensor (A69/1 to A69/5)

 The identification number (i) is also noted on the TPM wheel sensor (A69/1 to A69/5).

 Observe transmission frequency (F) of the TPM wheel sensor (A69/1 to A69/5):

 Vehicles with code 494 USA version: 315 MHz

 Vehicles without USA version: 433 Mhz

11

Replace bolt (3a), valve body (3) and union nut (2) with spacer ring (2a)

When reusing the TPM wheel sensor (A69/1 to A69/5)

 Guide bolt (3a) into TPM wheel sensor (A69/1 to A69/5) and screw on valve body (3) approx. 3 revolutions

12

Insert TPM wheel sensor (A69/1 to A69/5) with valve body (3) into the valve bore of the disk wheel

 The bore (3b) must point upwards.

13

Mount spacer ring (2a) and tighten union nut (2)

 Observe the tightening torques for the different gasket versions: 



Gasket of valve body modified.

BT40.15-P-0080-01A

 If necessary insert assembly tool for tire pressure monitor or pin (2 mm dia.) for counterholding in bore (3b).



*BA40.15-P-1001-01A

14

Tighten screw (3a).

 In the process press the TPM wheel sensor (A69/1 to A69/5) slightly into the drop center of the disk wheel.



*BA40.15-P-1002-01A

15

Mount tire

Model 210, 211, 215,

Model 220 without code Z07 Top protection and PAX system emergency wheel,

Model 230,

Model 240 without CSR system emergency wheel

AR40.10-P-1030A

Model 219.3

AR40.10-P-1030TX

Model 220 with code 979 Special protection version and PAX system emergency wheel

AR40.10-P-1030MB

Model 240 with CSR system emergency wheel

AR40.10-P-1030CSR



To activate the tire pressure monitor, carry out operation step 16 or 17 as an alternative

16

Code the identification number (i) of the TPM wheel sensor (A69/1 to A69/5) and specified tire pressure in the TPM control unit using STAR DIAGNOSIS

When replacing the TPM wheel sensor (A69/1 to A69/5)

 Process all steps under: Control units - Chassis - TPM tire pressure monitor - Initial startup - initial startup with manual adjustment of the new control unit.

17

Activate the tire pressure monitoring system

When replacing the TPM wheel sensor (A69/1 to A69/5)

On model 211, 219.3, 230, 240: 

Perform adjustments to the control system

Model 211

AR54.30-P-1000-02RAT

Model 219.3

AR54.30-P-1000-02RAX

Model 230

AR54.30-P-1000-02RAR

Model 240

AR54.30-P-1000-02RAH

On model 210, 215, 220: 

Tire pressure monitor (RDK) activation:



Model 210

GF40.15-P-0001-02A



Model 215, 220 up to 30.9.00

GF40.15-P-0001-02B



Model 215, 220 as of 01.10.00 up to 31.05.01

GF40.15-P-0001-02C



Model 215, 220 as of 01.06.01 up to 31.08.02

GF40.15-P-0001-02D



Model 215, 220 as of 01.09.02 up to 30.09.03

GF40.15-P-0001-02E



Model 215, 220 as of 01.10.03

GF40.15-P-0001-02F

Number

Designation

Model
210, 211, 215, 220, 230, 240
with Beru system

BA40.15-P-1001-01A

Union nut to valve body

Shoulder seal

Nm

4

O-ring

Nm

6

See picture

BT40.15-P-0080-01A

BA40.15-P-1002-01A

Bolt, wheel sensor to valve body

Nm

4

Number

Designation

Model
219
with Beru system

BA40.15-P-1001-01A

Union nut to valve body

Shoulder seal

Nm

4

O-ring

Nm

6

See picture

BT40.15-P-0080-01A

BA40.15-P-1002-01A

Bolt, wheel sensor to valve body

Nm

4