AR30.10-P-1010D | Adjust linkage | 10.3.10 |
ENGINE 104.941 /942 /943 /944 /991 /992 /994,
111.920 /940 /941 /944 /960 /961 /975 up to 31.8.96
Modification notes
P30.10-0215-06
Engine 104
Shown on model 124 with automatic transmission
24 Accelerator pedal 30 Throttle
control cable
30/2 Adjusting nut
30/3 Adjustment screw
30/5 Guide piece
30/7 Spring driver encoder
32/2 Drag lever
32/4 Link rod
32/5 Bell crank
32/6 Fulcrum lever
32/7 Control lever
32/8 Roller
32/9 Link rod 38 Adjustable full throttle
stop
98 Control pressure Bowden cable
98/2 Adjustment screw
S16/7 Kickdown switch
P30.10-0216-06
Engine 111
Shown on model 124 with automatic transmission
24 Accelerator pedal 30 Throttle
control cable
30/2 Adjusting nut
30/3 Adjustment screw
30/5 Guide piece
30/7 Spring driver encoder
32/2 Drag lever
32/4 Link rod
32/5 Bell crank
32/6 Fulcrum lever
32/7 Control lever
32/8 Roller
32/11 Link rod (only for cruise control)
32/12 Drag lever (only for cruise control)
32/13 Regulating shaft (only for cruise
control)
38 Adjustable full throttle stop
98 Control pressure Bowden cable
98/2 Adjustment screw
M16 Cruise control actuator (only for
cruise control)
S16/7 Kickdown switch
P30.10-0218-01
P30.10-0217-01
Left picture: closed throttle stop (arrow)
Shown on engine 104
Right picture: full throttle stop (arrow)
Shown on engine 104
P30.10-0219-01
P30.10-0222-01
Left picture: engine 111
1 Ball stud
2 Ball socket
32/4 Link rod
Right picture:
38 Adjustable full throttle stop
(in footwell)
Adjust | |||
| Ignition: OFF | ||
1 | Check ease of operation and condition of link rod (32/4, 32/9) and throttle control cable (30) | Replace parts if necessary. | |
2 | Check play between the spring driver encoder (30/7) and guide piece (30/5); adjust it | There should be play between the spring driver encoder (30/7) and guide piece (30/5). Adjust with the adjustment screw (30/3) if necessary | |
3 | Unhook link rod (32/4) single-sided and check closed throttle stop | The bell crank (32/5) must lie on the closed throttle stop of the idle speed control actuator | |
4.1 | Hook in link rod (32/4) unstressed | Engine 104: The link rod (32/4) must remain set to the fixed dimension. This is measured from the middle of the ball socket to middle of the ball socket | |
4.2 | Adjust link rod (32/4) | Engine 111: | |
Adjustment of the link rod (32/4) must be performed very precisely. The microswitch for the idle speed control must be actuated in the process (closed) | |||
5 | Idle adjustment on the engine side | Engine 104: | |
6 | Adjust the control pressure Bowden cable (98) | Turn adjustment screw (98/2) for a hooked in control pressure Bowden cable until the tip of the drag lever (32/2) stands at the same height as the tip on the slotted lever (32/6) | |
7.1 | Check full throttle stop; adjust | Manual transmission: | |
| Anti-twist protection for the full throttle stop enlarged | Model 124, 129, 202 | |
7.2 | Automatic transmission: | ||
8 | Check idle adjustment on the chassis side; adjust | Accelerator pedal (24) in idle position. There must be play between the spring driver encoder (30/7) and the guide piece (30/5), set on the inside of the vehicle using the adjusting nut (30/2) if necessary | |
9 | Grease regulating cable (30) between the end piece and guide piece (30/5) with anticorrosion grease | ||
10.1 | Adjust link rod (32/11) | Only for engine 111 with cruise control Unhook link rod single-sided. The control lever (30/5) must be in the idle position. Turn regulating shaft (32/7) clockwise (arrow) up to the end stop (idle position). Turn drag lever (32/12) clockwise until it lies on the regulating shaft (32/13). Now adjust the link rod (32/11) in such a way that it can be hooked in free of tension |
Test specifications for regulation
Number | Designation | Engine 104 | Engine 111 | ||
BE30.10-P-1001-01A | Regulating cable play between spring driver encoder and guide piece on slotted lever | mm | 0.5-1.0 | 0.5-1.0 | |
BE30.10-P-1002-01A | Length of the link rod to bell crank (a fixed dimension) | mm | 84 | - | |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1006-06A | Anti-corrosion grease 40 g / DB supply specification 6834.00 | A 001 989 37 51 10 |