AP00.20-P-0014A | Maintenance service every 30 000 km/2 years | 12.4.06 |
MODEL 124 as of 1.7.93
MODEL 129 as of 1.7.93 up to 31.5.97
MODEL 140 as of 1.7.93 up to 31.5.97
MODEL 202 up to 31.5.97
MODEL 210 up to 28.2.97
MODEL 170 up to 31.5.97
Wartungsdienst nach 30 000 km/2 Jahre
Initial condition
not OK
Operation item No.
Confirm that work has been completed by signing
Mechanic:
Note: Separate work units are valid for the scope of work identified by .
Customer:
Order number:
Passenger vehicles
| Brake test on test stand. Enter brake values in kN: | | |
Front Rear Parking brake | |||
Left | _____ ____ ________ | ||
Right | _____ ____ ________ | ||
j | Vehicle interior | ||
Function test | |||
| Horn, headlamp flasher, turn signals, hazard warning light | | |
| Indicator lights, symbol lighting and interior lighting | | |
| Front and rear lights | | |
| Windshield wipers, rear window wiper | | |
| Windshield washer system | | |
| Headlamp cleaning system | | |
| Check seat belts and seat belt buckles for external damage and | | |
| Backrest lock (coupe, convertible) | | |
| Replace dust filter | Model 210 without AAC | |
| Replace dust filter | Model 170 | |
| Replace dust filter | Model 202 up to 8/95 with recirculating air pushbutton (standard as from 9/95) | |
Model 210 with AAC | |||
Check and correct fluid level | |||
| Battery | Model 210 | |
Additional operations every 60 000 km/2 years | |||
| Replace recirculated air filter | Model 140 | |
| Replace activated charcoal filter | Model 210 with AAC | |
st | Body, roof, soft top | ||
| Check roadster soft top locking lug | Model 129 | |
Every 2 years | |||
| Check bodywork for paintwork damage | by service advisor | |
Every 5 years | |||
| Tilting/sliding roof - clean and grease slide rail and slide block | Model 124, 140, 202 | |
| Tilting/sliding roof: clean slide rails and slide shoes | Model 210 | |
mn | Wheels, brakes | ||
| Remove/install wheels, rotate position of wheels if necessary | except vehicles with mixed tires | |
| Check tires for damage and crack formations | | |
| Measure tread depth, enter in mm: | | |
FL FR RL RR | |||
outside | ____ ____ ____ ____ | ||
center | ____ ____ ____ ____ | ||
inside | ____ ____ ____ ____ | ||
| Correct tire inflation pressure | | |
| Check brake linings for lining thickness | | |
| Check condition of the brake disks | | |
Additional operation Once at 30 000 km | |||
| Readjust parking brake | Model 124, 129 | |
Every 2 years | |||
| Replace brake fluid | Model 140 as from 1.7.93 without ASR Model 170 without ASR Model 202 up to 31.5.94 without ASR Model 202 with ESP Model 210 without ASR Model 210 except 210.072/272 with ESP | |
Model 124 as from 1.7.93 without ASR Model 129 as from 1.7.93 without ASR, ESP, ETS Model 129.059/064/068 | |||
Model 124 as from 1.7.93 with ASR Models 129, 140 from 1.7.93 to 31.5.94 with ASR | |||
Model 202 up to 31.5.94 with ASR | |||
Model 129, 140 with ESP Model 210 with engine 119 with ESP | |||
op | Underside of vehicle | ||
| Check all visible parts for leaks and damage. In the event of fluid loss, determine cause and correct subject to separate order | | |
| Check play of front axle joints, inspect rubber boots | | |
| Check supporting joints with special service tools | Model 124 | |
| Check track rod and drag link linkage for play, check rubber boots | Model 124, 129, 140, 170, 202 | |
Model 210 | |||
Additional operations every 60 000 km | |||
| ATF change in automatic transmission with filter change | except transmission 722.6 | |
| Inspect condition of flexible joints for damage and misshaping | | |
| Check free movement of parking brake cables | Model 124, 129 | |
| Retighten bolts attaching steering. Note torque | Model 124, 129, 170, 202 | |
Additional operations every 90 000 km/4 years | |||
| Replace fuel filter | Engine 103.985 | |
Engine 104, 119, 120 (LH-SFI) | |||
Engine 104, 111 (HFM/PEC) | |||
Every 2 years | |||
| Have chassis parts and supporting body parts checked for damage and corrosion | | |
q | Engine compartment | ||
| Check all visible parts for leaks and damage. In the event of fluid loss, determine cause and correct subject to separate order | | |
| Engine oil and filter change | ||
| Reset reminder indicator | Model 170 | |
Check and correct fluid level | |||
| Engine cooling system, anticorrosive/ | _____ °C | |
| Level control, 4MATIC, ASD, ADS | Model 124, 129, 140, 202 | |
Model 210 | |||
| Brake System | | |
| Power steering | Model 124, 129, 140, 202 | |
Model 210 | |||
| Battery | Model 170, 124 except 124.034/036 | |
| AC refrigerant level | Model 124 Model 129 up to 5/96 with TAC or AAC | |
Model 140 up to 5/95 Model 170 Model 202 up to 9/95 with AAC Models 202, 210 with TAC | |||
| In the event of fluid loss, determine cause and correct subject to separate order |
| |
| Windshield washer system | ||
| Check poly-V-belt in visible area for wear | | |
| Replace spark plugs | Engine 103, 104, 111, 120 | |
| Engine 119.97/98 | ||
| Lubricate joints of engine control system, check joints for ease of movement and proper seating | | |
| Replace dust filter | Model 129 | |
Model 140 | |||
| Replace dust filter | Model 124 with recirculated air pushbutton | |
| Lubricate engine hood lock and hinges, oil safety hooks and check ease of movement. (Replace components no matter how insignificant the defect). | Except model 202 | |
| Check the lock and latch hooks of engine hood | Model 202 | |
At each maintenance service | |||
| Check and regulate idle speed exhaust gas value/oxygen sensor control | all engines with KE All engines without TWC not for exhaust emissions inspection - AU II | |
Engine 103.985 | |||
Engine 104.990, 119.97, 120.980/981 | |||
Engine 104.94/992/ 994/995, 111 | |||
Engine 104.941 as from 8/96 Engines 104.943/944/994 as from 6/96 Engine 119 as from 9/95 Engine 120 as from 4/95 | |||
Additional operations every 60 000 km/2 years | |||
| Renew activated charcoal pre-filter | Model 140 | |
Additional operations every 90 000 km/4 years | |||
| Replace fuel filter | Engine 601.913, 604, 605, 606 | |
Engine 601.912, 602.96, 603.91, 603.96, 603.97 | |||
| Replace fuel prefilter | Engines 601.912, 602.96, 603.91, 603.96, 603.97 | |
Engine 601.913, 605, 606 | |||
| Replace air-cleaner insert | ||
Additional operations every 120 000 km/4 years | |||
| Replace activated charcoal filter | Model 140 | |
Additional operations every 250 000 km/15 years | |||
| Replace coolant. Pay attention to coolant composition | Engine 119 in model 124 All gasoline engines in model 129 All gasoline engines in model 140 Engine 104, 112, 113, 119 in model 202, 210 | |
Engine 601, 602, 603, 604, 605, 606 | |||
Every 3 years | |||
| Replace coolant. Pay attention to coolant composition | Engine 102, 103, 104, 111 in model 124 Engine 111 in models 170, 202, 210 | |
r | Vehicle front end, vehicle rear end | ||
| Check headlamp range adjustment system | not if xenon headlights fitted | |
| Check and correct headlamp adjustment | | |
| Check headlamp wiper rubber for wear and tears | | |
| Check wiper blades, replace if necessary as a separate order | | |
| Check and correct fluid level of rear window washer system | ||
| Clean telescopic rod of antenna with cleaning cloth | ||
u | Trunk | ||
Check and correct fluid level | |||
| Battery | Models 124.034/036, 129, 140, 202 | |
| Correct spare tire inflation pressure | | |
At each maintenance service | |||
| Grease trailer coupling with removable ball hitch and automatic lock mechanism, then check operation | Model 124, 129, 140, 202 with bumper filler for removable ball neck | |
Model 140, 202, 210 without bumper filler for removable ball neck | |||
| Trailer hitch with detachable ball neck and automatic locking mechanism: Clean after check (if necessary) | Model 124, 129, 140, 202 with bumper filler for removable ball neck | |
Model 140, 202, 210 without bumper filler for removable ball neck |
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