AP00.20-M-1011B | Oil service plus/maintenance service | 30.8.10 |
MODEL 905.613
Sprinter Classic 2+2 - 6.34 t minibus,
as of model year 2003
Sprinter Classic
SPRINTER Classic
2+2 - 6.34 t
A Oil service Plus
B Maintenance service
Additional work at each maintenance service
Additional operations at 1st maintenance service, then every 120,000 km
Maintenance work once a year
Maintenance operations every 2 years
Maintenance work every 3 years
Maintenance work every 10 years/300,000 km
Maintenance work every 15 years/250,000 km
Customer:
Order number:
Confirm carrying out the work by the date and technician's signature:
Registration number:
A B Completed |
Input condition not OK |
Operation Position no.. | |
Check by customer service adviser | |||
| Check due date for tachograph inspection (§57B); authorize inspection if necessary | Date: | |
| Check due date for main inspection; authorize inspection if necessary | Date: | |
| Check due date for safety inspection; authorize inspection if necessary | Date: | |
| Check due date for exhaust emissions inspection; authorize inspection if necessary | Date: | |
| Check vehicle for damage to paintwork, corrosion and accident damage | | |
Test bench | |||
| Brake testing on test stand | Enter braking values in N: Left Right Front Rear Parking brake | |
Engine compartment | |||
| Engine: |
| |
Check fluid level, correct | |||
| Check engine cooling system | ______°C Correct subject to a separate repair order. | |
| Hydraulic Brake System | | |
| Power steering | | |
| Battery | | |
| Windshield washer system | | |
| Air conditioning system: | Hispacold 5 D roof air conditioning Correct subject to separate repair order. | |
Engine | |||
| Check poly-V belt for wear and damage |
| |
| Replace fuel filter | Filter without water separator | |
Filter with water separator | |||
| Air filter element: Check contamination | Replace according to condition Paper element replaced Yes No | |
| Replace air filter element | Note last service (see maintenance booklet). | |
Chassis and body | |||
| Replace dust filter for heating/air conditioning | Except national version USA, Mexico, Canada | |
Wheels, brakes | |||
| Tire inflation pressure: | | |
| Check brake lining thickness | Replace brake linings according to findings On vehicles with twin tires, detach/attach rear wheels. | |
| Inspect condition of brake disks | Replace brake disks according to findings | |
Underside of vehicle | |||
| Rear axle: oil change |
Once at 1st oil service Plus | |
| Automatic transmission: |
| |
Check for leaks and condition | |||
| All major assemblies: | | |
| All lines and hoses, sensor cables | | |
| Front axle supporting joint rubber boots, shock absorbers, air spring bellows | | |
Chassis and body | |||
| Rubber auxiliary springs: visual inspection | | |
| Retarder - check gap | Telma CC 35 retarder | |
| Checking condition of steering mechanism | | |
| Compressed-air reservoir: Drain condensation | | |
| Tighten screws and nuts: Observe official torque specifications! | ||
| Chassis, body, retarder |
| |
Vehicle interior | |||
| Reset ASSYST maintenance computer | Upon completion of the maintenance operations. | |
Function test | |||
| Signaling system, indicator lamps | | |
| Headlamps, exterior lamps | | |
| Windshield wipers, windshield washer system | | |
| Air conditioning | Hispacold 5 D roof air conditioning | |
| Door and reversing system | | |
Climate control | |||
| Air conditioning: Check refrigerant level | Hispacold 5 D roof air conditioning Correct subject to separate repair order. | |
Additional work at each maintenance service | |||
| Lubricating work | ||
| Doors, propeller shafts |
| |
| Retarder | Telma CC 35 retarder | |
Maintenance operations once a year | |||
| Air conditioning system - clean condenser | Hispacold 5 D roof air conditioning | |
| Clean dust filter of roof air conditioning; inspect and replace, if necessary | Hispacold 5 D roof air conditioning | |
| Clean floor heater - heat exchanger | Convector heater, control via "Heatmatic" | |
Maintenance work every 2 years | |||
| Hydraulic brake system: |
| |
| Compressed air drier: Replace granulate cartridge |
| |
Maintenance work every 3 years | |||
| Replace refrigerant | Hispacold 5 D roof air conditioning | |
| Replace dehydrator | Hispacold 5 D roof air conditioning | |
Maintenance work | |||
| Oil change | ||
| Manual transmission |
| |
| Rear axle |
| |
Maintenance work every | |||
| Replace coolant | Pay attention to coolant composition! | |
Final inspection | |||
| Visual inspection/road test |
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