Maintenance service · ap0020a0011b · Mercedes-Benz WIS

AP00.20-A-0011B

Maintenance service

22.1.08

MODEL 8AC690.611 /612 /613 /630 /631 /640 /641, 903.612 /661 /662 /663 /671 /672, 904.612 /613 /662 /663 with CODE (ZL3) National version for Latin America

Sprinter

 Oil service

 Maintenance

 Additional operations at every 2nd maintenance service

 Maintenance operations every 2 years

 Maintenance jobs every 3 years

 Maintenance operations every
10 years/300,000 km

Customer:

Order number:

Confirm carrying out the work by the date and technician's signature:

Registration number:

Completed  		Input condition  not OK 	Operation Position no..
	Check by customer service adviser
	Check vehicle for damage to paintwork, corrosion and accident damage	
	Oil service
	Engine:
	Oil and filter change		AP18.00-D-0101A
	Replace fuel filter	Engine 611 without code KL5 Fuel filter with water separator	AP47.20-D-0780D
		Engine 611 with code KL5 Fuel filter with water separator	AP47.20-D-0780E
	Fuel prefilter - replace filter element	Engine 611 with code KL0 Fuel pump with water separator	AP47.20-A-0787A
		Engine 611 with code K46 Fuel prefilter with water separator	AP47.20-A-0783B
	Passenger compartment
	Reset ASSYST maintenance computer	with code JW6 Service processor (ASSYST)  Upon completion of the maintenance operations.	AP00.20-D-0040A
	Maintenance service
	Engine:
	Oil and filter change		AP18.00-D-0101A
	Replace fuel filter	Engine 611 without code KL5 Fuel filter with water separator	AP47.20-D-0780D
		Engine 611 with KL5 Fuel filter with water separator	AP47.20-D-0780E
	Fuel prefilter - replace filter element	Engine 611 with code KL0 Fuel pump with water separator	AP47.20-A-0787A
		Engine 611 with code K46 Fuel prefilter with water separator	AP47.20-A-0783B
	Air filter with service indicator: Check air filter element for fouling; replace as per findings	 with code J64 Maintenance indicator for dry air cleaner Replace air filter element - subject to separate repair order.  Replace the air filter element after 3 years at the latest. Note installation date! Paper element replaced  Yes  No	AP09.10-D-0951A
	Check poly-V belt for wear and damage	 only with code HH6 Air conditioning, roof equipment or code HK1 Regulated air conditioning, roof equipment	AP13.22-D-1351A
	Replace spark plugs	Engine 111	AP15.10-D-1580A
	Check, correct fluid level. In the event of fluid loss, determine cause and rectify - subject to separate repair order.
	Power steering		AP46.00-D-4611A
	Check engine cooling system corrosion protection/antifreeze, correct if necessary	 ______°C Correct anticorrosion/antifreeze - subject to separate repair order.	AP20.00-D-2010A
	Hydraulic Brake System		AP42.50-D-4210A
	Battery		AP54.10-D-5410A
	Windshield washer system		AP82.35-D-8210A
	Function test
	Check service and parking brake	
	Brake testing on test stand	 Enter braking values in N: Left Right Front Rear Parking brake	AP42.00-D-4290A
	Signaling system, indicator lamps		AP54.00-D-5451A
	Headlamps, exterior lamps		AP82.10-D-8251A
	Windshield wipers, windshield washer system		AP82.30-D-8252A
	Check for leaks and condition Pay attention to chafing points and line routing!
	All major assemblies: engine, transmission, front axle, transfer case, rear axle, steering, power steering pump		AP00.20-D-0050A
	All lines and hoses, sensor cables		AP00.20-D-0051A
	Rubber boots for front axle supporting joints, rubber boots for front axle drive shafts, shock absorbers, axle-load-dependent brake force regulator		AP00.20-D-0052A
	Chassis and body
	Rubber auxiliary springs: visual inspection		AP32.00-D-3250A
	Tire inflation pressure: Correct including spare tire		AP40.15-D-4060A
	Check brake lining thickness	Type 690 	AP42.10-D-4253A
		Type 903.6 
		Type 904.6 	AP42.10-D-4253C
	Checking condition of steering mechanism		AP46.00-D-4650A
	Replace dust filter for heating/air conditioning	with code H06 Air conditioning, code H81 Ventilation system with filter, code H25 Automatic heater control or code HH9 Regulated air conditioning	AP83.00-D-8381A
	Air conditioning, roof equipment
	Air conditioning system - check refrigerant level	 Model 690.63/64, 903.66/67, 904.663 with code HH6 Air conditioning, roof equipment Model 904.66 with code HK1 Regulated air conditioning, roof equipment Correct refrigerant level - subject to separate repair order.	AP83.30-A-8312A
	Clean air conditioning air filter; replace as per findings	 Model 690.63/64, 903.66/67, 904.663 with code HH6 Air conditioning, roof equipment	AP83.00-A-8330A
		 Model 904.66 with code HK1 Regulated air conditioning, roof equipment	AP83.00-A-8330B
	Air conditioning system - clean condenser	 Model 690.63/64, 903.66/67, 904.663 with code HH6 Air conditioning, roof equipment Model 904.66 with code HK1 Regulated air conditioning, roof equipment	AP83.00-A-8335A
	Air conditioning system - function check	 Model 690.63/64, 903.66/67, 904.663 with code HH6 Air conditioning, roof equipment Model 904.66 with code HK1 Regulated air conditioning, roof equipment	AP83.00-A-8352A
	maintenance indicator
	Reset ASSYST maintenance computer	with code JW6 Service processor (ASSYST)  Upon completion of the maintenance operations.	AP00.20-D-0040A
	Additional operations at every 2nd maintenance service
	Transmission
	Oil change	Transmission 711.605/620	AP26.00-D-2601A
	Rear axle
	Oil change	Rear axle 741.411
		Rear axle 741.130/408/409	AP35.00-D-3501A
	Engine:
	Check poly-V belt for wear and damage		AP13.22-D-1351A
	Maintenance operations every 2 years
	Hydraulic Brake System
	Replace brake fluid		AP42.50-D-4280A
	Maintenance operations every 3 years
	Engine:
	Air filter without maintenance indicator: Replace air filter element	 Replace the air filter element after 3 years at the latest. Note installation date!	AP09.10-D-0980A
	Replace coolant	 Pay attention to coolant composition!	AP20.00-D-2080A
	Maintenance work every 10 years/300,000 km
	Transmission
	Oil change	Transmission 716.643 (Sprintshift transmission)	AP26.00-D-2601B

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