AD43.30-W-5000A | Retarder control RS (RET) diagnosis, troubleshooting | 9.7.97 |
MODEL 375, 930, 932, 933, 934, 944, 950, 952, 953, 954 with CODE (BA9) Voith secondary retarder R 115
Retarder control RS (RET) diagnosis, previous knowledge | |||
| Hydraulic retarder function description contents | Model 375.4, 944, 950, 952, 953, 954 | |
Model 930, 932, 933, 934 | |||
| Fuses OK Battery voltage 18,0 to 32,0 volts Reservoir pressure for compressed-air system more than 9 bar | ||
Troubleshooting | |||
Complaint | Possible cause | Note | Remedy |
No retarder braking effect | Retarder control (RS) control unit (A20) defective | Model 930, 932, 933, 934 | Fault memory (fault code list) see STAR DIAGNOSIS |
Retarder control unit (A20) defective | Model 375.4, 944, 950, 952, 953, 954 | Fault memory (fault code list) see STAR DIAGNOSIS | |
Oil leaks at retarder | Visual inspection | ||
Oil level not OK | Retarder - checking, correcting oil level | ||
Compressed air supply to retarder interrupted | Check supply compressed air | ||
Engine control/permanent brake operating lever defective | Fault memory (fault code list) see STAR DIAGNOSIS | ||
Retarder proportioning valve (Y44) or temperature limiting defective | Retarder control RS (RET), testing of electrical system | ||
Limiting of braking torque by incorrect values of retarder oil temperature sensor (B66) or coolant temperature sensor (B65) | Model 930, 932, 933, 934 Retarder control RS (RET), testing of electrical system | ||
Limiting of braking torque by incorrect values of oil temperature sensor (B66) or of coolant temperature sensor (B65) | Model 375.4, 944, 950, 952, 953, 954 Retarder control RS (RET), testing of electrical system | ||
Retarder braking effect too low | Oil level not OK | Retarder - checking, correcting oil level | |
Damping plate leaky | Check damping plate for cracks and replace if necessary | ||
Limiting of braking torque by incorrect values of retarder oil temperature sensor (B66) or coolant temperature sensor (B65) | Model 930, 932, 933, 934 Retarder control RS (RET), testing of electrical system | ||
Limiting of braking torque by incorrect values of oil temperature sensor (B66) or of coolant temperature sensor (B65) | Model 375.4, 944, 950, 952, 953, 954 Retarder control RS (RET), testing of electrical system | ||
Temperature limiting defective | Retarder control RS (RET), testing of electrical system | ||
Retarder proportioning valve (Y44) defective | Retarder control RS (RET), testing of electrical system | ||
Voith retarder system test R115 using STAR DIAGNOSIS | Fault memory (fault code list) see STAR DIAGNOSIS | ||
Retarder braking efficiency is uneven. | Coolant in retarder due to defective heat exchanger | Check heat exchanger | |
Retarder proportioning valve (Y44) defective | Retarder control RS (RET), testing of electrical system | ||
Retarder oil temperature sensor (B66) or coolant temperature sensor (B65) has loose contact | Model 930, 932, 933, 934 | Fault memory (fault code list) see STAR DIAGNOSIS | |
Oil temperature sensor (B66) or coolant temperature sensor (B65) has loose contact | Model 375.4, 944, 950, 952, 953, 954 | Fault memory (fault code list) see STAR DIAGNOSIS | |
Retarder does not switch off after braking | Shaped breather does not open after brake application | Inspect shaped breather | |
Retarder proportioning valve (Y44) defective | Retarder control RS (RET), testing of electrical system | ||
Retarder switch-off delay after brake application | Silencer (breather) severely soiled | Muffler Remove/install | |
Shaped breather does not open after brake application | Inspect shaped breather | ||
Oil loss through muffler (vent) | Profile ventilation does not close | Inspect shaped breather | |
Transmission oil level not OK | Inspect transmission oil level | Correct transmission oil level | |
Oil level not OK | Retarder - checking, correcting oil level | ||
Coolant in retarder due to defective heat exchanger | Check heat exchanger | ||
Temperature limiting sets in too soon | Coolant temperature too high due to defective cooling system components | Check cooling system complete | Repair or replace defective components |
Coolant temperature too high due to an oil fouled or calcified cooling system | Remove grease and scale in cooling system | ||
Model 950, 952, 953, 954 with ENGINE 906.9 | |||
Model 950, 952, 953, 954 with ENGINE 541.9 Models 950, 952, 954 with engine 542.9 | |||
Model 375.4, 944 with engine 457.9 | |||
Model 930, 932, 933, 934 with ENGINE 541.9 Models 930, 932, 934 with engine 542.9 | |||
Model 950, 952, 953, 954 with ENGINE 926.9 | |||
Temperature limiting defective Retarder oil temperature sensor (B66) or coolant temperature sensor (B65) | Model 930, 932, 933, 934 Retarder control RS (RET), testing of electrical system | ||
Oil temperature sensor (B66) or coolant temperature sensor (B65) defective | Model 375.4, 944, 950, 952, 953, 954 Retarder control RS (RET), testing of electrical system |
Fault memory (fault code list) see STAR DIAGNOSIS | |
Retarder control (RS) control unit (A20) defective | Model 930, 932, 933, 934 | Fault memory (fault code list) see STAR DIAGNOSIS | |
Retarder control unit (A20) defective | Model 375.4, 944, 950, 952, 953, 954 | ||
Actuation of all retarder brake stages not possible | Engine control/permanent brake operating lever defective | Fault memory (fault code list) see STAR DIAGNOSIS | |
Retarder control (RS) control unit (A20) defective | Model 930, 932, 933, 934 | Fault memory (fault code list) see STAR DIAGNOSIS | |
Retarder control unit (A20) defective | Model 375.4, 944, 950, 952, 953, 954 | Fault memory (fault code list) see STAR DIAGNOSIS | |
"RS (RET)" without fault code is shown in the display matrix | Communication error between retarder control (RS) control unit (A20) and base module (GM) (A7) | As of approx. manufacture year 1999 a fault is displayed in the driver information system | Fault memory (fault code list) see STAR DIAGNOSIS |
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