W20.10-1051-09
1 Bracket
2 Coolant hose
3 Turbocharger control line (only for vehicles with code (MS8) Natural gas engine)
4 Connecting piece
5 Charge air pipe
6 Oil filter
7 Belt pulley
8 Connection fitting
15 Coolant line
16 Coolant pipe
17 Coolant hose
18 Coolant hose
19 Oil separator
20 Wiring harness
21 Crankcase ventilation hose
22 Bracket
23 Connection fitting
9 Coolant pump
10 Poly-V belt (alternator, coolant pump)
11 Coolant line
12 Coolant line (only for vehicles with code (MS4) BlueTec 4 or with code (MS5) BlueTec 5)
13 Guide pulley carrier
14 Poly-V belt tensioning device
Modification notes
| Remove/install | ||
Danger! | Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant. | Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers. Wear protective gloves, protective clothing and safety glasses. | |
| Notes on coolant | ||
1 | Switch off ignition | ||
2 | Open maintenance flap | ||
Danger! | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within tilting range of cab as it is being tilted. Always tilt cab all the way to end position and secure with safety strut. | |
3 | Tilt cab | Installation: Only tilt cab back after leak test has been conducted. | |
| Notes on tilting the cab | ||
4 | Drain coolant | Engine 902.9 with code (MS8) Natural gas engine, Engine 906.9 | |
Engine 902.9, without code (MS8) Natural gas engine Engine 926.9 | |||
5 | Slacken bolts (9) for belt pulley (7) on coolant pump | | |
6 | Swivel the tensioner pulley of tensioning device (14) downward and take off poly-V belt (10) at belt pulley (7) | Do not remove poly-V-belt (10). | |
Installation: Inspect condition of poly-V belt (10), replace if necessary. | |||
Observe poly-V belt (10) routing diagram. | |||
| Damage profiles for a poly-V belt | ||
7 | Remove belt pulley (7) on coolant pump (9) | ||
8 | Remove guide pulley carrier (13) on oil filter (6) | | |
9 | Take off coolant hose (2) from connection piece (4) | Collect coolant that flows out | |
10 | Remove bracket (1) on coolant pump (9) and on charge air pipe (5) | | |
11 | Remove turbocharger control line (3) on connection piece (4) | Only on vehicles with code (MS8) Natural gas engine. | |
12 | Detach coolant pipe (16) from connection piece (4) and push to one side | Do not detach the coolant hoses. Collect coolant which flows out. | |
Installation: Install new gasket | |||
13 | Remove coolant hose (18) | Collect coolant that flows out | |
14 | Detach coolant hose (17) and push the coolant pipe back | Collect coolant that flows out | |
15 | Remove coolant line (15) and both coolant thermostats | Collect coolant that flows out | |
Installation: replace O-rings. The vent opening in both coolant thermostats must face upwards. | |||
| |||
16 | Expose electrical wiring harness (20) and disconnect from coolant temperature sensor | ||
17 | Detach crankcase ventilation hose (21) from oil separator (19) | ||
18 | Remove coolant line (12) from coolant pump (9) and on oil filter (6) | Only for vehicles with code (MS4) BlueTec 4 or with code (MS5) BlueTec 5. Collect coolant which flows out. | |
19 | Unscrew connection fitting (23) | ||
20 | Remove connection piece (4) | Push crankcase ventilation bracket (22) to one side. | |
Installation: Coat the new connection fitting (8) with ATE grease. | |||
| |||
21 | Remove coolant pump (9) and take off gasket | Collect coolant that flows out | |
| |||
22 | Install in the reverse order | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
23 | Start the engine and run it at varying speeds | ||
24 | Check area around the coolant pump (9) for leaks and stop engine | Visual inspection. |
Single-belt pulley
Number | Designation | Engines | Engine | |
BA13.22-N-1002-01B | Bolt, guide pulley to oil filter | Nm | 50 | 50 |
Coolant pump, coolant thermostat
Number | Designation | Engines | Engine | ||
BA20.10-N-1001-01C | Bolt, coolant pump to crankcase | Nm | 25 | 25 | |
BA20.10-N-1002-01C | Bolt, pulley to coolant pump | Nm | 25 | 25 | |
BA20.10-N-1003-01C | Bolt, connection piece of coolant pump to cylinder head | Nm | 50 | 50 | |
BA20.10-N-1004-01C | Coolant line coolant thermostat to coolant pump | Nm | 25 | 25 | |
BA20.10-N-1005-01C | Bracket on coolant pump | Nm | 50 | 50 | |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1014-06A | ATE grease | - |