Maintenance service

AP00.20-T-0011CA

Maintenance service

10.11.09

Chassis no. : __________________________________ Order number: _________________________________

Kilometer reading: _________________________________ Vehicle license no.: _________________________________ Date: ___________

Confirm carrying out the work by signature. Technician: ________________________________________________________

Check by customer service adviser

Condition on receipt

OK not OK

 



Check vehicle for damage to paintwork, corrosion and accident damage

 



Date of tachograph inspection

 



Due date of main inspection (HU)

 



Due date of safety check (SP)

 



Due date of exhaust emissions inspection (AU)

 



Read out fault memory

 

Oil service

Completed



Oil change



Engine:

Oil and filter change

Observe notes in maintenance booklet and MB Specifications for Operating Fluids!

Carry out yes no

See confirmations in maintenance booklet



AP18.00-T-0101CA

 Z3

Rear axle

Observe notes in maintenance booklet and MB Specifications for Operating Fluids!

Carry out yes no

See confirmations in maintenance booklet



AP35.00-T-3501CA

 Z5

Manual transmission

Observe notes in maintenance booklet and MB Specifications for Operating Fluids!

Carry out yes no

See confirmations in maintenance booklet



AP26.00-T-2601CA

 Z3

Voith Retarder

(including heat exchanger)

Observe notes in maintenance booklet and MB Specifications for Operating Fluids!

Carry out yes no

See confirmations in maintenance booklet



AP43.30-T-4301CA

 J3

Oil in refrigerant compressor

Observe notes in maintenance booklet and MB Specifications for Operating Fluids!

Also replace oil at 1st maintenance service

Carry out yes no





Bevel gear of fan drive - Oil change

Observe notes in maintenance booklet and MB Specifications for Operating Fluids!

Carry out yes no



AP20.40-T-2002CA

Maintenance

Function test

 J1

Driving brake and parking brake



 J1

Door and reversing system





Signaling system, indicator lamps





Headlamps, exterior lamps



AP82.10-T-8251B



Windshield wipers, windshield washer system





Air conditioning:

Heater, ventilation





Air conditioning:

Auxiliary heater function check



AP83.00-T-8351-01A

 J1

Check emergency unlocking on inside and outside



Check for leaks and check condition

 Look for chafing and check routing!



Intake manifold between air filter and engine



AP09.00-T-0953CA



Hose connector between charge air cooler and engine





Cooling and heating system:

Status test of radiator, lines and hoses in the engine or transmission area



AP20.00-T-2050CA



Exhaust system



AP49.00-T-4950A

 J1

All major assemblies:

Engine, transmission, retarder, rear axle, steering, steering pump



AP00.20-T-0050A

 J1

Detachable engine parts:

Check for leaks and condition



AP01.00-T-0151CA

 J1

All lines and hoses, ABS sensor cables



AP00.20-T-0051CA

 J1

Container, hydraulic equipment,

Damper, steering damper,

covers, boots, protective caps



AP00.20-T-0052A



Oil lines, fuel lines, coolant lines, compressed-air lines and refrigerant lines in engine compartment



AP00.20-T-0051CA

 Z2

Clean major assembly breather externally (rear axle)



AP00.20-T-0030A

 J1

Check sealing of roof hatches or emergency escape hatches for leaks.

 Check the handles fitted with tamperproof seals on the emergency escape hatches.



Check and correct fluid level

 In the event of fluid loss not caused by consumption: Determine and eliminate cause, subject to separate repair order.



Batteries:

Check and correct fluid level



AP54.10-T-5410CA



Cooling system of engine
Check corrosion protection and antifreeze protection, correct if necessary

______°C

 Correct subject to a separate repair order.



AP20.00-T-2010CA



Clutch operation:

Check and correct fluid level



AP25.20-T-2910CA



Power steering:

Check and correct oil level



AP46.00-T-4611CA



Windshield washer system



AP82.35-T-8210B



Air conditioning:

Check refrigerant level





Air conditioning:

Check oil level in refrigerant compressor

Except Bock refrigerant compressor



With Bock refrigerant compressor



AP83.55-T-8311CA

Lubricating work



Lubrication points

Grease gun:

Steering knuckle, propeller shaft

Grease (loose), oil (can):

Joints, levers, fork ends



AP00.20-T-0020CA



Lubricate clutch pedal assembly



 Z2

Steering idler arm



AP00.20-T-0020CA

 Z2

Bearing of shifter shafts



 Z2

Fan bearing



Engine

 V2

Check valve clearance, set if necessary



AP05.30-T-0560CA



Combination air filter:

Clean dust receptacle



AP09.10-T-0930B



Air filter with paper insert:

Check for contamination (maintenance indicator), clean according to findings or replace.

 Replace paper element after cleaning three times, every 3 years at the latest.

Paper insert replaced

yes no



AP09.10-T-0951CA



V-belt:

Check condition and retension if necessary



AP13.20-T-1350CA



Check poly-V belt for wear and damage





Engine mounts:

Adjust



 Z2

Replace fuel filter



AP47.20-T-0780CA



Drain fuel prefilter



 Z2

Fuel prefilter with water separator - replace filter element



AP47.20-T-0783CA



Auxiliary heater:

Replace fuel filter



AP83.70-T-8380CA

Cooling



Clean coolant filter



AP20.00-T-2030CA

 J3

Replace coolant

 Observe coolant composition.

Carry out yes no

See confirmations in maintenance booklet



AP20.00-T-2080CA



Inspect charge air cooler for external soiling, clean according to condition



AP09.41-T-0952CA



Inspect radiator for external soiling, clean according to condition



AP20.20-T-2052CA

 J3

Check coolant and heating water hoses and replace if necessary.



Clutch



Clutch:

Check lining thickness on wear indicator



 J3

Clutch actuation - replace brake fluid



AP25.20-T-2981CA

climate control



Air conditioning:

Clean air filter, replace if necessary





Replace heating/ventilation dust filter

Except Konvekta front box version



With Konvekta front box version



AP83.00-T-8381CA



Air conditioning:

Replace recirculated air filter





Air conditioning:

Clean air filter for passenger compartment ventilation, replace if necessary



 J1

Air conditioning:

Clean condenser



 J1

Air conditioning:

Check function of condenser blower



 J1

Air conditioning:

Replace dehydrator



Chassis and body

 J2

Front axle wheel hubs:

Check tapered roller bearings



 J2

Front axle wheel hubs:

Oil change



AP33.00-T-3301CA

 J2

Rear axle wheel hubs:

Check tapered roller bearings



 J1

Check brake pads for lining thickness and condition of brake disks



AP42.10-T-4251CA

 J1

Automatic brake adjuster:

Checking adjuster

Rear axle 746.2





Checking adjuster

AR42.10-T-0190BA



Compressed-air reservoir:

Drain condensation



AP42.60-T-4390A



Air filter for air compressor intake:

Check indicator, replace cartridge if necessary





Clean cyclone separator, replace filter



AP42.60-T-4283BB

 J1

Compressed air drier:

Replace granulate cartridges



AP42.60-T-4381CA



Pipe filter:

Clean filter element



AP43.00-T-4330CA

 Z3

Replace power steering filter cartridge





Remove/install cartridge in oil reservoir

AR46.25-T-1000-01CA

 km1

Checking condition of steering mechanism



AP46.00-T-4650CA

 J1

Headlamps:

Check adjustment, adjust if necessary



AP82.10-T-8260B

 J1

Batteries:

Clean, retighten and grease the cable connectors, check and tighten ground connection



AP54.10-T-5430CA

 Z2

Electrical system:

Starter, alternator, batteries, ground connections

Check cables for chafing and loose connections, tighten



 J1

Auxiliary heater:

CO2-Check content and adjust if necessary



 J1

Auxiliary heater:

Replace fuel pump.



 J1

Smoke alarm (lavatory) - replace battery

With ARGUS smoke alarm, contact the
Merten company



AP86.10-T-8682A

 J1

Trailer hitch:

Check that it works properly, check its clearance and that is correctly mounted





Check tires for damage and crack formations





Tire inflation pressure:

Check, correct if necessary, including spare wheel



AP40.15-T-4060A

 J2

Check corrosion protection of underbody before the start of the colder seasons, repair subject to separate repair order if necessary



 J3

Check framework preservation and cavity preservation and retreat if necessary



 J4

Clean underbody and framework areas accessible from below, check drain bores for contamination

Carry out yes no

See confirmations in maintenance booklet



 J4

Check cavities and seal between framework and paneling and recondition subject to separate repair order if necessary

Carry out yes no

See confirmations in maintenance booklet



Check bolts and nuts for tight seating

 Tighten if necessary



Engine:

Exhaust system flange





Chassis and body:

- Engine mount on substructure

- Flanges of propeller shafts

- Bearing brackets of steering idler arms

- End crossmember on substructure

- Trailer hitch



Tighten screws and nuts

 Note torque



Spring bracket on spring support



AP00.20-T-0073-03CA

 Z2

Chassis and body:

Front axle:

- Control arm attachments

- Control arm plate

- Supporting strut levers

- Supporting struts

- Damper mounts

- Damper

- Stabilizer

Rear axle

- Control arm attachments on substructure

- Stabilizer



 Z2

Chassis and body:

Rear axle

- Trailing arm and transverse control arm



AP00.20-T-0073CA



Wheels



AP40.10-T-4070A

Final inspection



Test drive or test stand

 Pay attention to vehicle road safety. Brakes, steering, tires, illumination, signaling system.

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