Maintenance service

AP00.20-T-0011BA

Maintenance service

10.11.09

MODEL NMB613.358 /388

Bus O 350

Designs 613.358/388

T00.10-0008-01

 Maintenance

 Z2 Additional operations at every 2nd maintenance service

 Z3 Operations in addition to every 3rd maintenance service

 Z5 Additional work every 5th maintenance service

 J1 Maintenance operations once a year

 J2 Maintenance operations every 2 years

 J3 Maintenance jobs every 3 years

 J4 Maintenance work every 4 years

 km1 Maintenance operations at 90,000 km

 km2 Maintenance operations at 300,000 km or once a year

Chassis no.: : __________________________________ Order number: _________________________________

Kilometer reading: _________________________________ Vehicle license no.: _________________________________ Date: ___________

Confirm carrying out the work by signature. Technician: ________________________________________________________

	Check by customer service adviser	Condition on receipt OK not OK  
	Check vehicle for damage to paintwork, corrosion and accident damage	 
	Date of tachograph inspection	 
	Due date of main inspection (HU)	 
	Due date of safety check (SP)	 
	Due date of exhaust emissions inspection (AU)	 
	Read out fault memory	 
	Oil service	completed 
	Oil change
	Engine: Oil and filter change Observe notes in maintenance booklet and MB Specifications for Operating Fluids!	Carry out yes no See confirmations in maintenance booklet 	AP18.00-T-0101BB
 km1	Rear axle Observe notes in maintenance booklet and MB Specifications for Operating Fluids!	Rear axle 745.9 Carry out yes no See confirmations in maintenance booklet 	AP35.00-T-3501B
 Z3	Rear axle Observe notes in maintenance booklet and MB Specifications for Operating Fluids!	Rear axle 746.2 Carry out yes no See confirmations in maintenance booklet 	AP35.00-T-3501B
 Z5	Manual transmission Observe notes in maintenance booklet and MB Specifications for Operating Fluids!	Carry out yes no See confirmations in maintenance booklet 	AP26.00-T-2601BA
 Z3	Voith Retarder (including heat exchanger) Observe notes in maintenance booklet and MB Specifications for Operating Fluids!	With code (B11) Voith Retarder R120 Carry out yes no See confirmations in maintenance booklet 
		With code (B10) Voith Retarder R115 (integrated) Carry out yes no See confirmations in maintenance booklet 	AP43.30-T-4301B
 J3	Oil in refrigerant compressor Observe notes in maintenance booklet and MB Specifications for Operating Fluids! Also replace oil at 1st maintenance service	Except code (HA4) Konvekta air conditioning with roof heater and timer, except code (HKD) Konvekta ACX 640 air conditioning with roof heater and except code (HKF) Webasto Top 2002 Aerosphere air conditioning with roof heater Carry out yes no 
		With code (HA4) Konvekta air conditioning with roof heater and timer Carry out yes no 	AP83.55-T-8302BA
		With code (HKD) Konvekta ACX 640 air conditioning with roof heater or with code (HKF) Webasto Top 2002 Aerosphere air conditioning with roof heater Carry out yes no 	AP83.55-T-8302BAC
	Maintenance
	Function test
 J1	Driving brake and parking brake		AP42.00-T-4255B
 J1	Door and reversing system		AP72.40-T-7250A
	Signaling system, indicator lamps		AP54.00-T-5451A
	Headlamps, exterior lamps		AP82.10-T-8251BA
	Windscreen wipers, washer system, headlamp cleaning system		AP82.35-T-8252A
	Air conditioning: Heating, ventilation, heater booster		AP83.00-T-8351B
 J1	Door emergency release	
 J1	Emergency release of roof and/or emergency escape hatches	Except code (H45) Remote controlled roof hatch (electric) 
		With code (H45) Remote-controlled roof hatch (electric) 	AP77.55-T-7751BA
	Check for leaks and check condition	 Pay attention to chafing marks and routing.
	Intake manifold between air filter and engine		AP09.00-T-0953A
	Cooling and heating system: Radiator, lines and hoses in engine/transmission area		AP20.00-T-2050BA
	Exhaust system		AP49.00-T-4950A
 J1	All major assemblies: Engine, transmission, retarder, rear axle, steering, steering pump		AP00.20-T-0050A
	Oil lines, fuel lines, coolant lines, compressed-air lines and refrigerant lines in engine compartment		AP00.20-T-0051A
 J1	All lines, hoses and ABS sensor cables		AP00.20-T-0051A
 J1	Reservoirs, hydraulic equipment, dampers, steering dampers, covers, boots, protective caps		AP00.20-T-0052A
	Hose connector between charge air cooler and engine		AP09.00-T-0953A
 Z2	Clean major assembly breather externally (rear axle)		AP00.20-T-0030A
 J1	Seal of the roof and/or emergency escape hatches	 Check the handles fitted with tamperproof seals on the emergency escape hatches. 
	Check and correct fluid level	 In the event of fluid loss not caused by consumption: Determine and eliminate cause, subject to separate repair order.
	Engine cooling system: Check anticorrosion agent and antifreeze concentration, correct if necessary	______°C  Correct subject to separate repair order, if necessary. 	AP20.00-T-2010A
	Batteries		AP54.10-T-5410A
	Windshield washer system		AP82.35-T-8210A
	Power steering		AP46.00-T-4611A
	Clutch operator	
	Central lubrication	
	Lubricating work
	Lubrication points: with grease gun: Steering knuckle, propeller shaft with grease (loose), oil (can): Joints, levers, fork ends		AP00.20-T-0020A
	Central lubrication: Check lubrication points for correct lubrication	
	Bearing of shifter shafts		AP26.60-T-2620A
	Steering idler arm		AP46.40-T-4620A
	Engine:
	Check valve clearance, set if necessary		AP05.30-T-0560BB
	Combination air filter: Clean dust receptacle		AP09.10-T-0930B
	Air filter with paper insert: Check for contamination (maintenance indicator) and clean or replace according to findings	 Replace paper element after cleaning three times, every 3 years at the latest. Paper element replaced yes no 	AP09.10-T-0951A
	V-belt: Check condition and retension if necessary	 Fan belt drive. 	AP13.20-T-1350BA
	Check poly-V belt for wear and damage		AP13.22-T-1351A
	Check distance from poly-V-belt tensioning device to alternator 1 belt pulley	Rear axle 746.2 	AP13.20-T-1350BA
	Align engine mount		AP22.10-T-2260A
 Z2	Replace fuel filter		AP47.20-T-0780BB
	Drain fuel prefilter	
 Z2	Fuel prefilter with water separator: replace filter element		AP47.20-T-0783BB
 J3	Replace coolant	 Observe coolant composition. Carry out yes no See confirmations in maintenance booklet 	AP20.00-T-2080BA
 J3	Check coolant and heating water hoses and replace if necessary.	
	Chassis and body
 J1	Headlamps: Check adjustment, adjust if necessary		AP82.10-T-8260A
 J1	Batteries: Clean cable connections at the battery posts, retighten and grease; check, retighten ground connection		AP54.10-T-5430A
 Z2	Electrical system: Starter, alternator, batteries, ground connections Check cables for chafing and loose connections, tighten		AP15.18-T-1570A
 J1	Compressed air drier: Replace granulate cartridges		AP42.60-T-4381BA
	Compressed-air reservoir: Drain condensation		AP42.60-T-4390A
	Clean cyclone separator, replace filter		AP42.60-T-4283BB
	Check radiator, additional radiator, additional oil cooler and charge air cooler for external contamination and clean if necessary		AP20.00-T-2051BA
	Check air conditioning system: Refrigerant compressor, refrigeration circuit, electrical system	
	Air conditioning: Air conditioning maintenance	With code (HA4) Konvekta air conditioning with roof heater and timer 	AP83.00-T-1000BA
		With code (HKD) Konvekta ACX 640 air conditioning with roof heater 	AP83.00-T-1000BAC
		With code (HKF) Webasto Top 2002 Aerosphere air conditioning with roof heater 	AP83.00-T-1000BAF
	Air conditioning: Check refrigerant level	Except code (HA4) Konvekta air conditioning with roof heater and timer, except code (HKD) Konvekta ACX 640 air conditioning with roof heater and except code (HKF) Webasto Top 2002 Aerosphere air conditioning with roof heater 
	Air conditioning: Check oil level in refrigerant compression	Except code (HA4) Konvekta air conditioning with roof heater and timer, except code (HKD) Konvekta ACX 640 air conditioning with roof heater and except code (HKF) Webasto Top 2002 Aerosphere air conditioning with roof heater 
	Air conditioning: Replace dust filter for heater and/or ventilation	Except code (HA4) Konvekta air conditioning with roof heater and timer, except code (HKD) Konvekta ACX 640 air conditioning with roof heater and except code (HKF) Webasto Top 2002 Aerosphere air conditioning with roof heater 	AP83.00-T-8381A
	Air conditioning: Replace recirculated air filter		AP83.10-T-8383A
	Air conditioning: Cleaning passenger compartment air filter	Except code (HA4) Konvekta air conditioning with roof heater and timer, except code (HKD) Konvekta ACX 640 air conditioning with roof heater and except code (HKF) Webasto Top 2002 Aerosphere air conditioning with roof heater 	AP83.30-T-8334A
	Air conditioning: Clean driver area air filter, replace if necessary	
 J1	Air conditioning: Clean condenser	Except code (HA4) Konvekta air conditioning with roof heater and timer, except code (HKD) Konvekta ACX 640 air conditioning with roof heater and except code (HKF) Webasto Top 2002 Aerosphere air conditioning with roof heater 
 J1	Air conditioning: Replace dehydrator	Except code (HA4) Konvekta air conditioning with roof heater and timer, except code (HKD) Konvekta ACX 640 air conditioning with roof heater and except code (HKF) Webasto Top 2002 Aerosphere air conditioning with roof heater 
 J1	Air conditioning: Check function of condenser blower	
 km2	Checking condition of steering mechanism	Steering 765.8 	AP46.00-T-4650A
		Steering 766.3 	AP46.00-T-4650BA
 Z3	Replace power steering filter cartridge	
	Remove/install filter cartridge in oil reservoir		AR46.25-T-1000-01B
 J1	Brake system: Check brake lining thickness Residual brake lining thickness: left front right front left rear right rear	With disk brake PAN 22.5 	AP42.10-T-4253B
		Rear axle 746.2 with disk brakes version Knorr SB 7000 	AP42.10-T-4253BA
 J1	Automatic brake adjuster: Check wheel brake cylinder release travel	Rear axle 745.9 	AP42.10-T-4291A
 J1	Automatic brake adjuster: Checking adjuster	Rear axle 746.2 
	Checking adjuster		AR42.10-T-0190BA
 J2	Front axle wheel hubs: Replace grease and check tapered roller bearings	Carry out yes no See confirmations in maintenance booklet 	AP33.20-T-3350BA
	Clutch: Check lining thickness on wear indicator	
 J3	Clutch operation: Replace brake fluid	Carry out yes no See confirmations in maintenance booklet 	AP25.20-T-2981BA
 J1	Trailer hitch: Check that it works properly, check its clearance and that is correctly mounted	
	Check tires for damage and crack formations	
	Tire inflation pressure: Check, correct if necessary, including spare wheel		AP40.15-T-4060A
	Auxiliary heater: Replace fuel filter		AP83.70-T-8380BA
 J1	Auxiliary heater: CO2-Check content and adjust if necessary	
 J1	Auxiliary heater: Replace fuel pump.	
 J1	Smoke alarm (lavatory) - replace battery	With ARGUS smoke alarm, contact the Merten company 	AP86.10-T-8682A
 J2	Check corrosion protection of underbody before the start of the colder seasons, repair subject to separate repair order if necessary	
 J3	Check framework preservation and cavity preservation and retreat if necessary	
 J4	Clean underbody and framework areas accessible from below, check drain bores for contamination	Carry out yes no See confirmations in maintenance booklet 
 J4	Check cavities and seal between framework and paneling and recondition subject to separate repair order if necessary	Carry out yes no See confirmations in maintenance booklet 
	Check bolts and nuts for tight seating	 Tighten if necessary
	Chassis and body: - Engine mount on substructure - Flanges of propeller shafts - Bearing brackets of steering idler arms - End crossmember on substructure - Trailer hitch	
	Air conditioning poly-V-belt: Bolt of tensioning device		AP13.25-T-1353BA
	Tighten screws and nuts	 Note torque
	Chassis and body: Front axle: - Control arm attachments - Control arm plate - Supporting strut levers - Supporting struts - Damper mounts - Damper - Stabilizer Rear axle - Control arm attachments on substructure - Stabilizer	
	Chassis and body: Trailing arm on spring support of rear axle	
	Spring bracket on spring support	Rear axle 746.2 	AP00.20-T-0073-03BA
	Wheels		AP40.10-T-4070A
	Final inspection
	Test drive or test stand	 Pay attention to road safety of vehicle. Check brakes, steering, tires, illumination and signaling system.
Mercedes-Benz Türk AŞ	After Sales Service M/AST	Satış Sonrası Hizmetleri M/AST

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