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Spot weld milling cutter
Cutting template
Set of cutting templates
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Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1010-02A | Sheet metal crimping shears | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1004-20A | Hot-air gun |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.50-3295-09
Dimensions:
X approx. 240 mm
1 Install cutting template (2) on rear fender (1).
2 Mark separation point on rear fender (1) (area A).
3 Remove cutting template (2).
4 Mark separation point on rear fender (1) (area B).
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5 Connect cutting line on rear fender (1) (area A).
6 Cut rear fender (1) on cutting points with body saw (areas A and B).
Do not damage C-pillar below because it can influence the stability.
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7 Install cutting template (3) on rear fender (1) and fasten with fitted bolts (5).
8 Mark separation point on rear fender (1) (area C).
9 Cut rear fender (1) on separation point with body saw (area C).
Do not damage outer longitudinal member shell below because it can influence the stability.
10 Expose spot welds on rear fender (1) (areas D, E, G, H, H1, J, K, K1, K2, L and M).
11 Cut out spot welds on rear fender (1) with spot weld milling cutter or spherical milling cutter (areas D, E, G, H, H1, J, K, K1, K2, L and M).
Cut out spot welds on rear fender (1) through two sheet metal thicknesses (areas H1, K1 and K2).
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12 Expose spot welds on rear fender (1) (areas F, N and N1).
13 Cut out spot welds on rear fender (1) with spot weld milling cutter or Vario drill spot weld removing tool (areas F, N and N1).
Cut out spot welds on rear fender (1) through two sheet metal thicknesses (area N1).
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14 Heat shaded areas on rear fender (1) with hot air gun.
Shaded areas are glued.
15 Remove damaged rear fender (1)
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16 Crimp connection surface on vehicle with crimping pliers (area A1).
17 Grind connection surfaces in shaded areas down to bare metal with round wire brush.
Grind spot weld flanges down to bare metal on both sides.
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18 Grind connection surfaces in shaded areas down to bare metal with round wire brush.
Grind spot weld flanges down to bare metal on both sides.
19 Grind shaded areas down to bare metal around holes with round wire brush.
20 Remove grinding and drill shavings with wet/dry vacuum cleaner.
21 Coat insides of spot weld flanges with zinc dust paint.
If damaged, remove foam part (4) and replace.