The intention behind this Service Information bulletin is to assist you in testing and checking the plausibility of the ZM operation items in a warranty and goodwill case. To do so, you will find a table below that contains the most-frequently used ZM operation items with orientation values that were determined on the basis of the average times submitted. The application, including the actual time required for the ZM (Zeit nach Meister = time prescribed by the foreperson), shall continue to be based on the currently applicable time management rules. In a warranty case, all ZM operation items must still be confirmed by the foreperson or a person authorized by the foreperson as part of a foreperson inspection process.
The orientation values should help to increase transparency and are used solely for checking the plausibility of applications in the claim preparation (dealer) as well as the claim decision making, and should help to avoid any queries at a later stage. They are not to be regarded as lower limits, upper limits or a fixed time. If the actual time required (time-punch) is less, then this must also be invoiced in the claim. If a significant amount of additional work is involved, this must be stated along with a reason in the message field in the warranty and goodwill claim for better assessment, if not already visible in a TIPS case, an ESKULAB query or from the context itself.
Any exposure work (disassembly) is not included here. Where possible, existing operation items with permanently assigned times should be used for this. Generally, vehicle models that are not yet included in WIS/TIPS or ASRA,comparable models must be used for the book/column numbers. For more detailed information, please refer to the applicable Warranty manual.
The described procedure is only valid for the above-named model series of the VAN division.
Op. no. | Operation text | Orientation values (h) | Orientation values (h) | Information and scope |
XX | ||||
XX-0640 | Operation numbers for diagnosis work (e.g.: Check separate parts XXX....................as per fault code) | 0.3 | 0.3 | SI00.00-S-0051A |
00 | ||||
00-6555 | Change oil:................. | 0.4 | --- | Change engine oil |
00-8020 | Perform underfloor wash | 0.4 | 0.4 | |
00-8500 | Clean engine and engine compartment | 0.4 | 0.4 | |
00-8515 | Clean separate parts:..... (parts removed) | 0.3 | 0.3 | |
01 | ||||
01-1010 | Ascertain oil loss at engine | 0.3 | 0.3 | |
01-4015 | Replace engine (engine with flange-mounted automatic transmission removed) | Operation item 27-2110 | Operation item 27-2110 | For suitable diesel engine or gasoline engine |
01-5845 | Remove cylinder head, provisionally assemble in line with findings report | 60 % of | 60 % of | SI01.30-S-0006A |
01-5846 | Remove cylinder head, provisionally assemble in line with findings report (engine removed) | 60 % of | 60 % of | SI01.30-S-0006A |
07 | ||||
07-1402 | Check fuel pressures and internal leaktightness | 0.3 | 0.3 | |
07-1406 | Check purging | 0.3 | 0.3 | |
07-1432 | Check CAN bus | 0.5 | --- | Not valid for model 900, 901, 902, 903, 904, 905, 906 or 909 |
07-1436 | Check exhaust gas recirculation | 0.3 | --- | Not valid for model 900, 901, 902, 903, 904, 905, 906 or 909 |
09 | ||||
09-5910 | Check exhaust gas turbocharger, findings:.................. | 0.3 | 0.3 | |
15 | ||||
15-5010 | Check alternator with regulator and lines | 0.3 | 0.3 | |
15-7020 | Check starter | 0.3 | 0.3 | |
20 | ||||
20-1010 | Check cooling and heating system for leaks, findings: .......... | 0.3 | --- | For model 900, 901, 902, 903, 904, 905, 906 or 909, see fixed values in ASRA |
20-1030 | Flush cooling and heating system | 1.0 | 1.0 | (1 purging procedure) |
27 | ||||
27-1010 | Determine leak at automatic transmission | 0.3 | 0.3 | Only on models fitted with automatic transmission |
28 | ||||
28-1010 | Determine level of oil loss on transfer case | 0.3 | 0.3 | Only on vehicles with code ZG1 (Engageable all-wheel drive), with code ZG2 (Permanent all-wheel drive), with code ZG3 (Engageable all-wheel drive with gear reduction) or with code ZG4 (Permanent all-wheel drive with gear reduction) |
32 | ||||
32-8555 | Check air suspension system for proper operation and leaktightness, set vehicle level | 0.3 | --- | Only on model 636, 638 or 639 with code CL0 (Rear lowerable and raisable air suspension) |
33 | ||||
33-1020 | Check front axle, findings:.................. | 0.3 | --- | For model 900, 901, 902, 903, 904, 905, 906 or 909, see fixed values in ASRA |
40 | ||||
40-1060 | Replace wheel bolt(s) | 0.3 | 0.5 | For model 900 or 906, see fixed values in ASRA |
47 | ||||
47-1000 | Inspect fuel system for leaks | 0.3 | 0.3 | |
47-5857 | Empty, fill AdBlue tank | 0.4 | --- | Only on model 447 with engine 651 and exhaust aftertreatment system (SCR system) |
47-8200 | Check evaporative emission control system | 0.3 | 0.3 | Only on vehicles with gasoline engine |
49 | ||||
49-6960 | Repair exhaust system | 0.5 | 0.5 | |
54 | ||||
54-0645 | Check quiescent current consumption | 0.3 | 0.3 | |
54-0990 | Check data bus (after quick test) | 0.5 | --- | Not valid for model 414, 638, 900, 901, 902, 903, 904, 905, 906 or 909 |
54-1010 | Check electrical system, findings:.................. | 0.3 | 0.3 | Only if no suitable diagnosis operation item is available. |
54-1286 | Replace fuse for:..... | 0.1 | --- | Not valid for model 414, 638, 900, 901, 902, 903, 904, 905, 906 or 909 |
54-1370 | Replace fuse | --- | 0.1 | Not valid for model 414, 415, 447, 448, 636, 638 or 639 |
54-9200 | Replace electrical plug for ..... | 0.3 | 0.3 | (1 connector) |
54-9201 | Replace electrical coupling for ..... | 0.3 | 0.3 | (1 coupling) |
54-9202 | Replace contact pin for ..... | 0.5 | 0.5 | (10 pieces) |
54-9203 | Replace female contact for ..... | 0.5 | 0.5 | (10 pieces) |
67 | ||||
67-1030 | Check vehicle interior for water penetration, location:....., establish findings | 0.4 | --- | Not valid for model 900, 901, 902, 903, 904, 905, 906 or 909 |
67-1000 | CHECK WINDOW SYSTEM FOR WATER ENTRY, ESTABLISH FINDINGS | 0.4 | 0.4 | |
72 | ||||
72-1015 | Readjust door, location:.... | 0.4 | --- | Not valid for model 900, 901, 902, 903, 904, 905, 906 or 909 |
72-4955 | Adjust crank window, location:.... | 0.4 | --- | Not valid for model 900, 901, 902, 903, 904, 905, 906 or 909 |
82 | ||||
82-1015 | Check electrical system, findings:.................. | 0.3 | 0.3 | Only if no suitable diagnosis operation item is available. |
82-7350 | Replace hose of washer system | 0.3 | 0.3 | Not valid for model 415, 447, 448, 636 or 639 |
83 | ||||
83-1285 | A/C system, run leak test (system drained, when working on system) | 0.4 | 0.4 | |
91 | ||||
91-3506 | Check driver's seat for proper operation, establish findings | 0.3 | --- | Only for model 414 or 415 |
91-3511 | Repair driver's seat (removed) | 0.4 | --- | Only for model 414 or 415 |
97 | ||||
97-5000 | Check vehicle interior for water penetration, location:....., establish findings | 0.4 | 0.4 |
Documente menționate
- si0000s0051a Informaţie Service: Structură nouă a codurilor de operaţie pentru volumele de diagnoză
- si0130s0006a