Fill power steering pump and bleed

AR46.30-P-0010CW

Fill power steering pump and bleed

18.12.12

MODEL

204, 207

Modification notes

28.11.07

Information "ignition switched off" added

Step 2.2

Vehicles without electrohydraulic P/S (EHPS)

1

Engine air intake duct

2

Power steering expansion reservoir

2d

Cap

Vehicles with electrohydraulic power steering (EHPS)

2

Power steering expansion reservoir

2d

Cap

 

Remove/install

 Danger !

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

 Danger !

Risk of injury to skin or eyes from hydraulic fluid spraying out under pressure.Risk of poisoning from swallowing hydraulic fluid.

Depressurize hydraulic system completely before starting any work on it. Wear protective clothing and safety glasses.

AS00.00-Z-0013-01A

1

Hoist vehicle with lifting platform until wheels are free

2.1

Remove left engine intake air duct (1)

ENGINE 272, 273

2.2

Remove engine cover

ENGINE 642, 651

 Installation: Ignition switched off.

2.3

Remove front engine cover

ENGINE 156, 276


Do not tilt front engine cover, but lift it off vertically toward top.
Otherwise the retaining lugs may break off.

3

Remove cap (2d) from expansion reservoir (2)

Filling

4

Fill expansion reservoir (2) with MB steering gear oil


Do not start the engine!
Otherwise, there is a risk of air entering the hydraulic steering system, which is then extremely difficult to remove.

 Fill the expansion reservoir (2) to approx. 10 mm below the upper edge of the reservoir with MB steering gear oil.

 Refill with MB-steering gear oil continuously until the oil level remains constant.

 Power steering

*BF46.20-P-1001-01E

Bleeding

5

Turn steering wheel from steering stop to steering stop


Do not start the engine!
Otherwise, there is a risk of air entering the hydraulic steering system, which is then extremely difficult to remove.

 Turn steering wheel slowly from steering stop to steering stop until bubbles are no longer visible in the expansion reservoir (2).

 Repeat turning the steering from stop to stop several times (up to 30 times). During this process, MB steering gear oil must be poured into the expansion reservoir (2) by a second person.

 Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

6

Start engine without moving the steering

 Allow engine to run for Approx.. 1 min. at idle speed.

 During this process, a second person must observe the oil level in the expansion reservoir (2) and add MB steering gear oil if necessary.

7

Turn steering wheel from steering stop to steering stop

 When the engine is running turn the steering wheel slowly several times from steering stop to steering stop, meanwhile adding MB steering gear oil in expansion reservoir (2).

 Repeat the procedure until the oil level in the expansion reservoir (2) remains constant and bubbles are no longer visible.



Check

8

Check oil level in the expansion reservoir (2) and fill up to the maximum fill level



MODEL 204

AP46.00-P-4612CW



MODEL 207 except CODE 211 (Direct steering)

AP46.00-P-4612CC

 The oil level in the expansion reservoir (2) must always be filled up to the maximum.

9

Check steering system when engine is running for signs of leaks and proper function

 In the event of leakage, find and eliminate cause.

10

Install in the reverse order

 Steering gear

Number

Designation

MODEL 204

MODEL 207

BF46.20-P-1001-01E

Power steering

Filling capacity

Liter

0,8

0,8

Sheet

BB00.40-P-0345-00A

BB00.40-P-0345-00A