Maintenance service every 20 000 km · ap0020p0003a · Mercedes-Benz WIS

AP00.20-P-0003A

Maintenance service every 20 000 km

28.5.98

MODEL 460

Initial condition
not OK

Operation item No.

Confirm that work has been completed by signing

Mechanic:

Note: Separate work units are valid for the scope of work identified by .

Customer:

Order number:

Cross-country vehicle

Modification notes

12.1.05

Vehicle front, vehicle rear

Check wiper blades, if necessary as a separate job, added

AP82.30-P-8253G

	Brake testing on test stand Enter brake values in kN:		AP42.00-P-4290G
		Front Rear Parking brake
	Left	_____ ____ __________
	Right	_____ ____ __________
b	Vehicle interior
	Function test
	Signaling system	
	Horn, headlamp flasher, turn signals, hazard warning light	
	Indicator lights, symbol lighting and interior lighting	
	Front and rear lights	
	Windshield wipers, rear window wiper		AP82.30-P-8252G
	Windshield washer system		AP82.30-P-8252G
	Headlamp cleaning system		AP82.30-P-8252G
	Heating and ventilation, auxiliary heater		AP83.00-P-8351G
c	Body, roof, soft top
	Every year
 	Check bodywork for paintwork damage by service advisor		AP98.00-P-9850G
d	Wheels, brakes
	Correct tire inflation pressure	
	Check brake linings for lining thickness		AP42.10-P-4251G
	Check brake lining thickness		AP42.10-P-4253G
	Tighten wheel bolts	Note torque 	AP40.10-P-4070G
	Every year
 	Replace brake fluid		AP42.50-P-4280G
	Every 2 years
 	Live front axle joint housing - check grease filling, correct		AP33.10-P-3321G
e	Underside of vehicle
	Check for leaks and check condition
	Major assemblies - leaks and condition		AP00.20-P-0050A
	All lines and hoses, sensor cables - leaks and condition		AP00.20-P-0051A
	Clutch operation		AP29.00-P-2950G
	Differential lock actuation		AP29.00-P-2953G
	Shock absorber		AP32.25-P-3254G
	Fuel system		AP47.00-P-4750G
	Check and correct fluid level
 	Manual transmission		AP26.00-P-2610G
 	Transfer case		AP28.00-P-2810G
 	Front axle		AP33.10-P-3310G
 	Rear axle		AP35.10-P-3510G
	In the event of fluid loss, determine cause and correct subject to separate order
	Check track rod and drag link linkage for play, check rubber boots		AP46.00-P-4653G
	Clutch housing - drain fluid		AP25.00-P-2590G
	Torque converter housing - drain fluid		AP27.20-P-2790G
 	Lubricate propeller shaft universal joints and collapsible sections		AP41.10-P-4121G
	Check and tighten retaining bolts on steering	Note torque 	AP46.20-P-4671G
	Additional operations every 40 000 km
 	Change manual transmission fluid		AP26.00-P-2601G
 	Change automatic transmission fluid with filter change		AP27.00-P-2702G
 	Oil change in transfer case		AP28.00-P-2801G
 	Oil change in front axle		AP33.00-P-3301G
 	Oil change in rear axle		AP35.00-P-3501G
f	Engine compartment
 	Engine oil and filter change		AP18.00-P-0101A
	Check for leaks and check condition
	Major assemblies - leaks and condition		AP00.20-P-0050A
	All lines and hoses, sensor cables - leaks and condition		AP00.20-P-0051A
	Cooling and heating system		AP20.00-P-2050G
	Check and correct fluid level
	Stromberg carburetor	Engine 115 	AP07.20-P-0711A
	Engine cooling system, anticorrosive/ antifreeze	_______ °C 	AP20.00-P-2010G
	Automatic transmission		AP27.00-P-2710G
	Clutch operation		AP29.00-P-2910G
	Differential lock actuation		AP29.00-P-2912G
	Hydraulic brake system		AP42.50-P-4210G
	Mechanical steering		AP46.14-P-4610G
	Power steering		AP46.00-P-4611G
	Battery		AP54.10-P-5410G
	Air conditioning - refrigerant level		AP83.30-P-8312G
	In the event of fluid loss, determine cause and correct subject to separate order
	Set valve clearance	Engine 102 	AP05.30-P-0560B
		Engine 110 	AP05.30-P-0560C
		Engine 115 	AP05.30-P-0560A
		Engine 616, 617 	AP05.30-P-0560D
	Replace fuel prefilter	Engine 602 	AP47.20-P-0781AC
		Engine 616, 617 	AP47.20-P-0781AD
	Air filter, dust extraction valve - remove dust		AP09.10-P-0931A
	Check air filter element for dirt. Clean or replace according to findings (replace paper element after cleaning three times, every 2 years at the latest	Air filter with maintenance indicator 	AP09.10-P-0951A
	Inspect condition of V-belt, re-tension	Engines 102, 110, 115, 616, 617 	AP13.20-P-1350G
	Inspect poly V-belt for wear and damage	Engine 602 	AP13.22-P-1351A
	Contact point set replace	Engine 115 	AP15.10-P-1581G
	Adjust dwell angle	Engine 115 	AP15.10-P-1560G
	Check and adjust ignition timing	Engine 115 	AP15.10-P-1561G
	Check and adjust ignition timing	Engines 102.981/987, 110 	AP15.10-P-1554G
	Replace spark plugs		AP15.10-P-1580G
	Lubricate and check function and condition of engine control system joints		AP30.10-P-3022G
	DC alternator - check bolts and nuts for firm seating and tighten		AP15.40-P-1571G
	Exhaust flange - check nuts for firm seating and tighten	Engines 102, 115, 616, 617 	AP49.00-P-4970G
	Idle speed adjuster - check setting and adjust	Engine 616, 617 	AP30.10-P-3052G
	Air conditioning - check evaporator at air inlet, clean according to findings		AP83.30-P-8332G
 	Check idle speed, regulate (All engines without catalytic converter)	Engine 115 	AP07.20-P-0750A
		Engine 102.981, 110 	AP07.31-P-0750A
		Engine 102.964/987 	AP07.32-P-0750B
	Additional operations every 40 000 km
 	Replace fuel filter	Engine 115 	AP47.20-P-0780EA
		Engine 102 	AP47.20-P-0780FA
		Engine 103, 104, 117 	AP47.20-P-0780GA
		Engines 602, 603 	AP47.20-P-0780HA
		Engine 616, 617 	AP47.20-P-0780JA
	Additional operations every 60 000 km/2 years
 	Replace air-cleaner insert	Air filter without maintenance indicator 	AP09.10-P-0980A
	Every 3 years
 	Replace coolant. Pay attention to coolant composition		AP20.00-P-2080G
 	Clutch actuation - replace brake fluid		AP29.00-P-2981G
 	Differential lock actuation - replace brake fluid		AP29.00-P-2982G
	Every 6 years
 	Replace coolant and heating water hoses		AP20.20-P-2081G
gh	Vehicle front end, vehicle rear end
	Correct spare wheel inflation pressure	
	Lubricate trailer hitch	Open-ended coupling 	AP31.10-P-3120G
	Trailer hitch - check function, play and attachment		AP31.10-P-3151G
	Lubricate spare wheel bracket		AP40.00-P-4020G
	Lubricate door hinges		AP72.00-P-7220G
	Lubricate lock, locking hooks and hinges of hood		AP88.40-P-8821G
	Check wiper blades, replace if necessary as a separate order		AP82.30-P-8253G

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