Disassembling and assembling front door

AR72.10-D-0510TS

Disassembling and assembling front door

15.02.2018

Model

907, 910

Shown on model 907 on driver's side

1

Front door

10

Window(s)

a

Assembly position dimension

Shown on model 907 on driver's side

1

Front door

3

Electrical connectors

5

Bolts

2

Grommet

4

Door holder

 Warning

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 

Disassemble/assemble

1

Lower window (10) until assembly position dimension (a) is reached

 Assembly position dimension (a): 55 mm.

2.1

Switch off ignition and store transmitter key outside of transmission range (min. 2 m)

Model 907, 910
except code SH1 (Thorax/pelvis side-impact airbag, driver)
except code SH2 (Thorax/pelvis side-impact airbag, front passenger)
except code SH9 (Windowbag for driver and co-driver)

2.2

Disconnect ground line of on-board electrical system battery

Model 907, 910 with code SH1 (Driver thorax/pelvis side airbag), with code SH2 (Front passenger thorax/pelvis side airbag), with code SH9 (Window airbag for driver and front passenger)

AR54.10-D-0029TS

3

Disconnect ground line of auxiliary battery

Model 907, 910 with code E2I (Auxiliary battery for retrofitted consumers, interior), with code SH1 (Driver thorax/pelvis side airbag), with code SH2 (Front passenger thorax/pelvis side airbag), with code SH9 (Window airbag for driver and front passenger)

AR54.10-D-0004TS

Model 907 with code E2M (Auxiliary battery for retrofitted consumers, engine compartment), with code SH1 (Driver thorax/pelvis side airbag), with code SH2 (Front passenger thorax/pelvis side airbag), with code SH9 (Window airbag for driver and front passenger)

AR54.10-D-0004TSR

4

Connect ground line of auxiliary battery for park pawl emergency shift mode

Model 907 with code SH1 (Driver thorax/pelvis side airbag), with code SH2 (Front passenger thorax/pelvis side airbag), with code SH9 (Window airbag for driver and front passenger)

AR54.10-D-0026TSR

5

Remove door trim of front door (1)

AR72.10-D-6575TS

6

Remove adhesive film at inner door panel of front door (1)

AR72.10-D-1011TS

7

Remove window lifter of front door (1)

AR72.10-D-1800TS

8

Remove window (10) of front door (1)

AR72.10-D-1910TS

9

Remove window guide seal of front door (1)

AR72.10-D-0010TS

10

Completely remove outside mirror

AR88.70-D-9000TS

11

Remove corner window

12

Remove sealing frame of front door (1)

AR72.10-D-0011TS

13

Remove control unit of front door (1)

AR72.29-D-1001TS

14

Remove side deployment pressure sensor

Model 907, 910 with code SH1 (Driver thorax/pelvis side airbag), with code SH2 (Front passenger thorax/pelvis side airbag), with code SH9 (Window airbag for driver and front passenger)

AR91.60-D-0760TS

15

Remove lock cylinder of front door (1)

AR72.10-D-4015TS

16

Remove protective strip at front door (1)

AR88.80-D-1040TS

17

Remove outside door handle at front door (1)

AR72.10-D-2400TS

18

Remove door lock with bearing bracket of front door (1)

AR72.10-D-4013TS

19

Remove grommet (2) from A-pillar

 Clip remover

*452589016300

20

Disconnect electrical connectors (3)

 The number of electrical connectors (3) may vary depending on the vehicle equipment involved.

21

Remove grommet (2) from front door (1)

22

Remove electrical wiring harness from front door (1)

23

Remove door holder (4)

AR72.10-D-2100TS

24

Install lifting device at front door (1)



000 588 04 80 00 Lifting device

WS72.00-P-0018B

25

Remove screws (5) and remove front door (1) from hinges

 Assembly: Tighten screws (5) with specified tightening torque only after adjustment of front door (1).

26

Remove all still existing fasteners and self-adhesive covers from front door (1)

If required.

27

Remove front door (1) from lifting device

If required.

 Helper required.

28

Assemble in the reverse order

Adjust

29

Adjust front door (1)

AR72.10-D-0550TS



Check

30

Perform function test of all components that are installed on or in the front door (1)