Remove/install detachable parts for replacing upper front longitudinal member

AR60.00-D-0016TS

Remove/install detachable parts for replacing upper front longitudinal member

16.04.2020

Model

907, 910

Shown on model 907.6, left side of vehicle

1

Upper front longitudinal member

Shown on model 907 with engine 651

2

Ventilation box

3

Windshield wiper system for windshield

4

Hose

5

Frame seal

6

Electrical wiring harness

7

Passage grommet

8

Vapor barriers

9

Ground lines

10

Engine hood cable

11

Diesel injection system control unit

12

Electrical wiring harness

13

Passage grommet

14

Vapor barriers

 Danger

Risk of death when working on component parts and systems with U >= 30 V alternating voltage (AC) or U >= 60 V direct voltage (DC)

Do not touch damaged or defective live component parts and lines or non-insulated electrical connections and lines.Model 910 with engine 780.703

AS00.00-Z-0035-01A

 Danger

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Topical note

General information on vehicles with high-voltage on-board electrical system and/or lithium-ion battery and/or gaseous-fuel drive system as well as personal protective equipment

Model 910 with engine 780.703

AH00.00-Z-0300-01A

Topical note

Information on preventing damage to electronic components due to electrostatic discharge

AH54.00-P-0001-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 

Remove/install

1

Remove hood.

AR88.40-D-3000TS

2

Remove respective front door.

AR72.10-D-0500TS

3

Remove windshield.

Model 907, 910
except code F49 (Windscreen, heated)

AR67.10-D-1700TS

Model 907, 910
with code F49 (Windscreen, heated)

AR67.10-D-1700TSB

4

Remove front-end assembly.

AR60.00-D-0023TS

5

Remove respective front section of front fender liner.

AR88.10-D-1322TS

6

Remove respective rear section of front fender liner.

AR88.10-D-1321TS

7

Remove respective front fender.

AR88.10-D-1005TS

8

Remove hose (4) and position outside the working area.

If left side of vehicle is damaged.

9

Remove windshield wiper system for windshield (3).

In the case of damage at driver's side.

AR82.30-D-0002TS

10

Remove ventilation box (2).

In the case of damage at front passenger side.

Model 907 with engine 274
Model 907 with engine 642, 651
Model 907.1/2/6 with engine 654.9
Model 910 with engine 651
Model 910 with engine 780.703

AR83.10-D-0010TS

11

Remove sealing frame (5) in repair area and position outside the working area.

12

Remove electrical wiring harness (6) and position outside the working area.

If left side of vehicle is damaged.

13

Remove feed-through grommet (7) in repair area and position outside the working area.

If left side of vehicle is damaged.

14

Remove dampings (8) in repair area and position outside the working area.

If left side of vehicle is damaged.

15

Remove ground lines (9) and position outside the working area.

If left side of vehicle is damaged.

 M6

*BA00.10-N-1002-01A

16

Remove hood cable (10) at hood catch lower section and position outside the working area.

If left side of vehicle is damaged.


Do not kink hood cable (10).
Otherwise malfunction can occur.

17

Remove diesel injection system control unit (11).

If left side of vehicle is damaged.

Model 907 with engine 642
Model 907 with engine 651

AR07.08-D-7009TSR

18

Remove electrical wiring harness (12) in repair area and position outside the working area.

If right side of vehicle is damaged.

19

Remove feed-through grommet (13) in repair area and position outside the working area.

If right side of vehicle is damaged.

20

Remove dampings (14) in repair area and position outside the working area.

If right side of vehicle is damaged.

21

Install in the reverse order.

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

8.8

10.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

9

13

Phosphated

Nm

9

12

 Headless screws/bolts: screws/bolts and nuts, coarse-pitch thread

Number

Designation

12.9

BA00.10-N-1002-01A

M6

Galvanized

Nm

16

Phosphated

Nm

14