Maintenance service

AP00.20-A-0011C

Maintenance service

17.2.05

Customer: ________________________ Order number: _____________________ License number: ___________

Confirm that work has been completed by signing Fitter: _________________ Date: __________________

Performed 



Input condition 

NOT OKAY 

Operation

Position no..

Check by Customer service adviser



Check vehicle for damaged paintwork, corrosion or damage caused by an accident





Date of tachograph inspection



 Tilt cab:
Take away clearance object in cab!



Telligent ® servicing 

Work to be performed,

to be ticked off by service advisor

Motor 



Engine oil and filter change
(including longlife oil filter)

 Observe the adjusted oil quality in the maintenance system and change if necessary

AP18.00-W-0101C



Replace coolant

 Observe coolant

composition!

AP20.00-W-2080A

General maintenance job 

 V2

Check and adjust valve clearance



AP05.30-W-0560C



Fuel prefilter with water separator - replace filter element

AP47.20-W-0783A



Replace fuel filter

AP47.20-W-0780A

Air filter 



Air filter with dust discharge valve:
Collect dust

AP09.10-W-0931A



Replace air filter element

 Replace at least every three years. (pay attention to installation date!)

AP09.10-W-0980A

manual transmission 



Oil change

 Observe the adjusted oil quality in the maintenance system and change if necessary

AP26.00-W-2601A

Rear axles 



Rear axle

Oil change

Observe the adjusted oil quality in the maintenance system and change if necessary

AP35.00-W-3501A



Rear axle through-drive housing:
oil change

AP35.00-W-3502A

Telligent ® timed service

Input condition 

NOT OKAY 

Oil service

Lubrication work

 J1

Grease gun:
Steering knuckles,
Brake shafts (drum brake),
Propeller shaft universal joints

AP00.20-W-0020A

Maintenance

Function test

 J1

Signaling system, indicator lamps



AP54.00-W-5451B

 J1

Windshield wipers, windshield washer system



AP82.30-W-8252A

Check for leaks and condition
Pay attention to chafing marks and routing!
In the event of fluid loss, determine cause and rectify

 J1

All major assemblies:
engine, transmission, front axle, rear axle, steering, power steering pump, cab tilting support



AP00.20-W-0050A

 J1

All lines and hoses, sensor cables



AP00.20-W-0051A

 J1

All vessels, equipment, shock absorbers, covers, boots, protective caps



AP00.20-W-0052A

 J1

Intake pipe between air filter and engine



AP09.00-W-0953A

 J1

Cooling and heating system - status test of radiator, lines and hoses



AP20.00-W-2050A

Check fluid level, correct if necessary

 J1

Check engine cooling system
anticorrosive/antifreeze, correct if necessary



______°C

Top up against separate order

AP20.00-W-2010A

 J1

Batteries



AP54.10-W-5410A

Engine

 J1

Inspect poly V-belt for wear and damage



AP13.22-W-1351A

Chassis and body

 J1

Replace heating/ventilation dust filter

AP83.00-W-8381B

 J1

Adjust tire inflation pressure to correct pressure, including spare tire



AP40.15-W-4060A

 J2

Compressed-air drier - replacing granulate cartridges

AP42.60-W-4381A

 J2

Wheel hubs on the front axles:
Replace grease, check tapered-roller bearings

If not performed in combination

with other repairs.
See confirmations in maintenance booklet.

AP33.20-W-3350A

Carry out operations relevant to safety at least once a year, if no legal inspections are planned within a year

 J1

Read out brake wear in display

AP42.00-W-4293D

Brake pad wear in %:

Axle A1 Left ______ MW/A 6

Axle A3 Left ______ MW/A 10

Axle A4 Left ______ MW/A 12

Axle A1 Right ______ MW/A 7

Axle A3 Right ______ MW/A 11

Axle A4 Right ______ MW/A 13

MW/A = measured value

(Display)

Note: 0 % = when new

100 % = Lining worn

 J1

Automatic load-controlled brake:
Check play and adjustment



AP42.80-W-4263B

 J1

Automatic brake adjuster - checking release travel of wheel brake cylinders

DRUM BRAKE 

AP42.10-W-4291A

 J1

Checking condition of steering mechanism



AP46.00-W-4650A

 J1

Check condition of leaf springs



AP32.20-W-3255A

 J1

Headlights:
Check adjustment, adjust



AP82.10-W-8260A

Final operations on
Telligent ® -maintenance system



Process service data in display

 Confirm work performed (reset intervals);

Inspect oil grades and SAE grades, modify as required

AP00.20-W-0041A



Process oil qualities using STAR DIAGNOSIS

 Check adjusted oil qualities for axles, change if necessary

Final inspection



Visual inspection/road test/test bench

Ensure vehicle is in proper roadworthy condition: