Replace/change engine model plate and attach/modify existing vehicle identification plate

SM00.10-W-0034A

Replace/change engine model plate and attach/modify existing vehicle identification plate

28.5.15

Model

963, 964 with engine 471.9

Modification notes

27.5.15

Operation step described in greater detail: Bond the new engine model plate (3) over the lasered engine model plate (4) on the crankcase in such a way that the vehicle identification number is still visible.

Operation step 3.2

New engine model plate with conversion to Euro 3 standard

1

Compressor

2

Compressed air outlet

3

Engine model plate (new)

Modification of existing engine model plate with conversion to a non-regulated emissions standard

4

Engine model plate (lasered)

5

Type approval number (made illegible)

Additional vehicle identification plate with conversion to Euro 3 standard

6

Vehicle identification plate (existing)

7

Vehicle identification plate (additional)

Modification of existing vehicle identification plate with conversion to a non-regulated emissions standard

6

Vehicle identification plate (existing)

8

Flue gas coefficient

9

EC operating permit number

 Danger !

Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.

Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts.

AS00.00-Z-0005-01A

 Danger !

Risk of injury caused by body parts being pinched or crushed as cab is tilted

Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure with the safety strut.

AS60.80-Z-0001-01A



Notes on tilting the cab

AH60.80-N-0003-01A



Notes on avoiding damage through contamination and foreign objects

AH00.00-N-5000-01H



Remove

1

Tilt cab

2

Detach compressed air line from compressed air outlet (2) of compressor (1)

Replace engine model plate or change specifications

3.1

On existing lasered engine model plate (4) on crankcase, make type approval number (5) illegible with stamped letter "X"

On vehicles that are converted to a non-regulated emissions standard.

 Vehicles without regulated emissions standard do not receive a new engine model plate (3).

3.2

Bond the new engine model plate (3) over the lasered engine model plate (4) on the crankcase in such a way that the vehicle identification number is still visible.

On vehicles that are converted to Euro 3 standard.

 To attach the new engine model plate:
- Roughen bonding area on crankcase.
- Roughen rear side of engine model plate (3).
- Clean all traces of grease from bonding surfaces on crankcase and engine model plate (3).
- Apply adhesive to rear side of engine model plate (3).
- Attach engine model plate (3) and spray with clear varnish.



Install

4

Attach compressed air line to compressed air outlet (2) of compressor (1)

 In event of any carbonization the air line and the carbonized parts must be replaced.

 Union nut, compressed air line to compressor fitting

*BA13.30-N-1010-01M

5

Start engine and carry out engine test run

 Check the leaktightness of the compressed air line at the compressed air outlet (2) of the compressor (1).

6

Lower cab

Attach information label

7

Open front passenger door

8.1

On existing vehicle identification plate (6), make EC operating permit number (9) and - if present - flue gas coefficient (8) illegible

On vehicles that are converted to a non-regulated emissions standard.

 Vehicles without regulated emissions standard do not receive an additional vehicle identification plate (7).

8.2

Attach additional vehicle identification plate (7) as shown to frame of front passenger door.

On vehicles that are converted to Euro 3 standard.

 Compressor (compressed air system)

Number

Designation

Engine 471.9

BA13.30-N-1010-01M

Union nut, compressed air line to compressor fitting

Nm

75

Parts ordering note

Part no.

Designation

Quantity

A 001 986 71 71 10

Cleaner

1

A 008 989 01 71

Adhesive

1