Maintenance service

AP00.20-B-0011M

Maintenance service

11.03.2020

Model

382.111/123 with engine 904.9, 906.9



M - Maintenance services



J - Periodical maintenance service



Z- Additional services



Z1 - Additional services only in 1st M maintenance service



Additional services only in the 1st and the 2nd M maintenance services



Z2 - Additional services every 2 M maintenance service

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Z3 - Additional services every 3 M maintenance service



Z4 - Additional services every 4 M maintenance service



J1 - Maintenance services every year



J2 - Maintenance services every 2 years



J3 - Maintenance services every 3 years



Final control

Customer

Order number

License plate number

Current mileage

Date

Signature

M

J

Z

Input condition not OK:



Completed















Checks to be performed by the Technical Consultant





Fire extinguisher: check holder, seal, pressure and the load expiry date



 See the extinguisher instructions





Seat belts: check for condition and operation



AP91.40-B-1001A





Horn, alarm buzzer and pilot lamps: check operation



AP54.00-B-5451G





Windshield wiper and washer: check operation



Windshield wipers, windshield washer system and headlamp cleaning system - function check
.

AP82.30-B-8252B

Oil services



Engine: Change the oil and the filter



AP18.00-B-0101G



Manual gearbox: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10E

If it is found that the vehicle is in the maintenance interval for oil change of the manual gearbox



Change the oil.

Gearbox 712.623/632, 715.054

AP26.00-B-2601I



Automatic gearbox: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10E

If it is found that the vehicle is in the maintenance interval for oil change of the automatic gearbox



Change the oil and filter.

Type 382.111 with gearbox 723.423

AP27.00-B-2702C

Type 382.111 with gearbox 723.363

AP27.00-B-2702XA



Rear axle: observe the intervals for oil change indicated in the table



AP00.20-B-0000-10E

If it is found that the vehicle is in the maintenance interval for oil change of the rear axle



Change the oil.

Rear axles 743.02, 746.87

AP35.00-B-3501E

Chassis and body



Kingpins: lubricate with grease under pressure



AP00.20-B-0020A



Front and rear brake shoes drive axles: lubricate with grease under pressure



AP00.20-B-0020A



Front and rear suspension spring beams pins: lubricate with grease under pressure



AP00.20-B-0020A



Universal joints and sliding sleeve of the drive shaft: lubricate with grease under pressure



AP00.20-B-0020A



Intermediate bearing of the transmission shaft: lubricate with grease under pressure



AP00.20-B-0020A



Bearing and axle of the fan belt tensioning pulley: lubricate with grease under pressure



AP00.20-B-0020A



Windshield washer system: check the level



.

AP82.35-B-8210E

If the level is low



Correct the level with a water solution and a little of neutral home detergent.



Hydraulic power steering: Check the oil level and replenish, if necessary



Steering box 766.562

AP46.00-B-4611B

If the oil level is below the specified



Correct the level.



All aggregates (engine, mechanic gearbox, hydraulic retarder, automatic gearbox, rear axle and power steering): check for the tightness and condition



Major assemblies - check tightness and condition
.

AP00.20-B-0050A

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



All the oil tubing, hoses, flexible pipes and sensor electric cables: check the tightness and condition



AP00.20-B-0051B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Reservoirs, pneumatic and hydraulic components: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Shock absorbers of the front and rear suspension, dust cover and hoods: check the tightness and condition



AP00.20-B-0052B

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Rear axle: Adjust the bevel gear thrust bolt



Rear axles 743.0/2, 746.87

AP35.30-B-3560A



Transmission shafts: check universal joints and sliding sleeve for play and wear.



AP41.10-B-4150A



Drum brake system: check brake linings for wear



AP42.10-B-4253A

In case of damage or wear



Replace it with a separate service order.



Service brake and parking brake: check for operation



AP42.00-B-4255A



Automatic brake adjuster: check for operation





APU valve noise muffler: Check and clean



In case of damage or excessive noise



Replace the noise muffler with separated invoicing.



Pneumatic tanks with drain valve: drain condensed water



AP42.60-B-4390A



Steering: check sector rod play, condition and play of the steering terminals



AP46.00-B-4650B



Clutch: check thickness of clutch disc at the wear indicator



.

AP25.20-B-2550B



Front and rear suspension shock absorbers fastening: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071I

Engine



Engine cooling system: check the coolant level, control the mix concentration



AP20.00-B-2010XA

If the coolant level or the ratio of the anti-corrosion / antifreeze additive is below the specified



Correct with a separate service order.



Intake tube between air filter and the engine: check the tightness condition



AP09.00-B-0953C

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Cooling and heating system: Check for tightness and condition of radiator, piping and flexible pipes



AP20.00-B-2050XA

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Fuel filter: change the strainer





Fuel pre-filter with water separator: change the strainer



Type 382.111/123 with engine 904.9, 906.9

AP47.20-B-0783XA



Air filter: check the degree of saturation of the filter



AP09.10-B-0951D



Poly V drive belt: check for belt and tensioner condition



AP13.22-B-1351A

In case of damage or wear



Replace the belt and/or tensioner, with separate invoicing.

Z1 - Additional services only in 1st M maintenance service



Arms and steering and connecting bars: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071I



Front and rear axle stabilizers: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071I



Fuel reservoir straps and brackets: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071I

Additional services only in the 1st and the 2nd M maintenance services



Spring beam "U" clips: re-tighten observing the specified tightening torque



AP00.20-B-0073B

Z2 - Additional services every 2 M maintenance service



Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance



Front axle 732.797

AP33.20-B-3350G

 In the case of use in heavy duty.

 In the case of daily use, with mixed service operation and mileage lower than 10,000 km/month.

 In the case of daily use, with road service operation and mileage lower than 15,000 km/month.



Engine and manual and automatic gearboxes suspension: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071I



Front and rear axle stabilizers: check the tightening of nuts and bolts, re-tightening if necessary





Front and rear axles tensioner bars: check the tightening of nuts and bolts, re-tightening if necessary



AP00.20-B-0071I



Valves: check and adjust the valves clearance



AP05.30-B-0560B

If the valve clearance is out of specification



adjust the clearance.

Z3 - Additional services every 3 M maintenance service



Front axle wheel hubs: Change the grease and seals, check the bearings and adjust the axial clearance



Front axle 732.797

AP33.20-B-3350G

 In case of daily use, with mixed service operation and mileage above 10,000 km/month.

 In the case of daily use, with road service operation and mileage higher than 15,000 km/month.

Z4 - Additional services every 4 M maintenance service



Headlights: check aiming and adjust if necessary



AP82.10-B-8260G

In case of misalignment of the headlamp



Adjust.



Exhaust system: Check for tightness, state and fastening



AP49.00-B-4950A

 Pay attention to friction points and fixture.

In case of damage and leakage



Determine and eliminate the cause, with separated invoicing.



Springs beam / pneumatic bellows of suspension: inspect visually for damages



AP32.20-B-3255A



Pneumatic suspension: Check the suspension bellows for damage or fissures due to brittleness





Fuel reservoir: clean the sieve



AP47.10-B-4770A

In case of impurities inside the reservoir



Make the internal cleaning with a separate service order.



Engine brake: Check condition and operation



AP14.15-B-1450B



Air and water radiators: check for damage and obstruction



AP09.41-B-0952B

J1 - Maintenance services every year



Clutch actuation system: change the hydraulic fluid



AP25.20-B-2981D



Compressed air desiccator: change the granulate canister





Cooling system: Change the coolant.



Only cooling systems filled with anti-corrosive additive class MB 312.0

AP20.00-B-2080XA

J2 - Maintenance services every 2 years



Fuel filter: change the sieve



AP09.10-B-0980M

 Observe assembly date.

J3 - Maintenance services every 3 years



Cooling system: Change the coolant.



Only cooling systems filled with anti-corrosive additive class MB 325.0

AP20.00-B-2080XA

Final control







Routing test or in rolls



 Pay attention to vehicle safety regarding the operation of brakes, steering, lighting, control pilot lights and general performance.